Epson TP1 manual

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Functions & Installation 1. Safety

WARNING

Only authorized personnel who have taken the safety training should be allowed to maintain the robot system.

The safety training is the program for industrial robot operator that follows the laws and regulations of each nation. The personnel who have taken the safety training acquire knowledge of industrial robots (operations, teaching, etc.), knowledge of inspections, and knowledge of related rules/regulations. The personnel who have completed the robot system-training and maintenance-training classes held by the manufacturer, dealer, or locally incorporated company are allowed to maintain the robot system.

Immediately press the EMERGENCY STOP switch whenever you suspect any danger.

The Teach Pendant is equipped with an EMERGENCY STOP switch. Before operating the Teach Pendant, make sure that the EMERGENCY STOP switch on the Teach Pendant functions properly. Operating the Teach Pendant when the switch does not function properly is extremely hazardous and may result in serious bodily injury and/or serious damage to the equipment, as the switch cannot fulfill its intended function in an emergency.

When nothing appears on its display window, the Teach Pendant is not connected with the Controller. In this case, the EMERGENCY STOP switch on the Teach Pendant will not function.

If the Teach Pendant is not connected to the controller, DO NOT place it within easy reach during operation. You might press the EMERGENCY STOP switch on the unconnected Teach Pendant by mistake to stop the robot system in an emergency. Pressing the EMERGENCY STOP switch on the disconnected Teach Pendant in an emergency is extremely hazardous and may cause serious safety problems.

When entering the safeguarded area for teaching, change the mode of the Teach Pendant to TEACH and take out the key for the mode selector key switch and then enter the safeguarded area with the key. Leaving the key in the mode selector key switch is extremely hazardous and may cause serious safety problems as someone else may inadvertently change the mode to the automatic operation.

WARNING

Be sure to connect the cables between the Controller and the Teach Pendant properly. Do not allow unnecessary strain on the cables. (Do not put heavy objects on the cables. Do not bend or pull the cables forcibly.) The unnecessary strain on the cables may result in damage to the cables, disconnection, and/or contact failure. Damaged cables, disconnection, or contact failure is extremely hazardous and may result in electric shock and/or improper function of the system. Do not use the cables near heat or fire.

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TP1 Rev.5

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Contents TP1 RC170 Option Teach PendantRC170 Option Teach Pendant TP1 Rev.5 TP1U RC170 Option Teach PendantForeword Service Center North & South America Epson AMERICA, INC Before Reading This ManualJapan & Others EuropeTable of Contents Jog & Teach Table of ContentsExecuting Motion Commands Executing Continuous JogPassword Setup Troubleshooting Viii Functions & Installation Page Functions & Installation 1. Safety SafetySafety Precautions ConventionsPage Safety-related Requirements EN ISOSafety of machinery Ergonomics requirements for Reset Emergency Stop Emergency StopMode switching during task execution Mode Selector Key SwitchUsing Teach Pendant in Safeguarded Area Part Names and Functions SpecificationsFunctions & Installation 2. Specifications Front view Back viewEnable switch Mode Selector Key switchEmergency Stop switch DisplayStandard Specifications Outer DimensionsOperating Precautions InstallationContents Functions & Installation 3. InstallationExample ConnectionTypical cable connection Operator Panel Connection Functions & InstallationConnection to the Controller Power Supply Teach mode Auto mode TP1 Rev.5Outer Dimension Wall Bracket OptionMount and Use Teach Pendant Cable TP1 Rev.5Outline Operation Mode TEACH/AUTOFunctions & Installation 4. Operation Mode TEACH/AUTO Switch Operation Mode Operation Panel Key Description Functions & Installation 5. Operation Panel Key DescriptionAlph Mode Key Function Key DescriptionFunction Keys F5-8 Mode Key FunctionArrow Keys Example Jog&Teach ScreenOther keys Jog KeysTeaching Keys LampEnable Switch How to press the Enable switchTP1 Rev.5 Operation Page Jog Operation Teaching ProcedureOperation 1. Teaching Procedure Step Jog OperationTeaching Direct Teaching Operation 1. Teaching Procedure Teach Mode Operation 2. Teach ModeSpecifying Point No Specifying Jog ModeJog & Teach Executing Continuous Jog Specifying Jog SpeedExecuting Step Jog 6 ON/OFFTeaching Motor ON/OFFExecuting Return to Home Saving Point Data to File Loading Point Data from FileChanging Coordinate Data and Pose Flag Editing PointsChanging Point Label Deleting Point DataChanging Distance Data Return Data to DefaultsChanging Jog Distance Data Changing Tool No Arm/Tool/Local/ECPChanging Arm No Changing Local NoOutput Bit ON/OFF Executing I/O CommandsSwitching Input/Output Status Display F1 key On F2 key Off TP1 Rev.5PS Series Executing Motion Commands1 E2 Series / G Series Calibrating Origin E2 Series / G Series Calibration Procedures E2 Series Operation 2. Teach Mode Pulse Acrylic Panel Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode 2Calibration Procedures G SeriesNOTE Operation 2. Teach Mode Pulse Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode Setting Righty / Lefty E2 Series / G Sereis Operation 2. Teach Mode Operation 2. Teach Mode Calibrating Origin PS Series Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode Operation 2. Teach Mode Releasing Brake PS series only Operation 2. Teach Mode To turn the brake on To turn the brake OFFAuto Mode Operation 3. Auto ModeTIP Program Command Display When only a message appearsStatus Inputs, bit units I/O MonitorMemory I/O Monitor Memory I/O status bit unitsTask Monitor System History System History main screenProgram Mode screen next screen Program ModeProgram Mode screen Open Programs When there is only one fileWhen there are two or more files Program edit screen example TP1 Rev.5Operation panel excerpt How to enter charactersEntering programs Entering text using syntax help How to enter symbolsEntering text using key words Save programs Exiting program editSearch character strings JumpJumping to a function in the program file Building Projects When building is successfulWhen building fails Backing up Projects Restore Projects Import Files Export Files Operation 3. Auto Mode Backup System Operation 3. Auto Mode Restore System Operation 3. Auto Mode Configuration Changing Speed FactorConfigure program editor Enable execution in main menu Change Display LanguageUpdate System Software Operation 3. Auto Mode Backup / Restore Save Controller Statuses Display Date and TimeAdjust Brightness and Contrast Error MessagesPassword Setup Operation 4. Password SetupOperation 5. Troubleshooting TroubleshootingOperation mode does not switch from Teach mode to Auto mode Display panel is blankPart Name Code Maintenance Parts List and OptionOperation 6. Maintenance Parts List and Option 102