Healthrider WESY8630C3 manual Assembly

Page 5

ASSEMBLY

Make Assembly Easier for Yourself!

Everything in this manual is designed to

 

ensure that the training system can be

 

assembled successfully by anyone.

Before

beginning assembly, make sure to read the

 

information on this page; this brief intro-

 

duction will save you much more time than

 

it takes to read it!

 

Assembly Requires Two Persons

For your convenience and safety, assemble the training system with the help of another person.

Set Aside Enough Time

Due to the many features of the training system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the training system over

a couple of evenings.

Select a Location for the Training

System

Because of its weight and size, the training system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the training system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have

 

divided the assembly process into four stages. The

 

parts needed for each stage are found in individual

 

bags.

Important: Wait until you begin each stage

 

to open the parts bag for that stage.

Place all

parts of the training system in a cleared area and

 

remove the packing materials. Do not dispose of

 

the packing materials until assembly is completed.

 

Make sure you have the following tools:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

•You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the floor and use it to easily identify parts during each

assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the training system, make sure that all parts are oriented exactly as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service

Department toll-free at 1-888-936-4266, Mon.–Fri., 8 a.m.–6:30 p.m. EST (excluding holidays).

The Four Stages of the Assembly Process

Frame Assembly—

You will begin by assembling

Cable Assembly

—During this stage you will

the base and the uprights that form the skeleton of

attach the cables and pulleys that connect the

the training system.

 

arms to the weights.

 

Arm Assembly—

During this stage you will

Seat Assembly—

During the final stage you will

assemble the arms and the leg lever.

assemble the seats and the backrests.

 

 

 

 

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Contents Model No. WESY8630C3 Serial No QUESTIONS?Serial Number Decal Under Seat Customer HOT LineLimited Warranty Table of ContentsRead all instructions in this manual Important PrecautionsSure that the cables are on all of the pulleys Decal shownBefore YOU Begin Using the WeiderAssembly Frame Assembly BAG TWO Be sure that the pins on Stack of WeightsDo not over Tighten the Nylon Locknut Be sure that the pinLocknuts used in steps 1 through Do not tighten Nylon Locknuts yetShown Nylon LocknutAs shown Only once Right Arm 5. Be sure that the upperOrder new Retainers Be sure thatOnto the Bolt, but do not fully tighten it Identify the Butterfly Cable 89-this isPulley Plates 31 and 3 1/2 Pulleys PulleyGroove of the Pulley ButBolt, but do not fully tighten it. Leave Shortest CableSure that the Cable Trap is inside Pre-assembledBase 13 with a 3/8 x 2 Bolt 50 and a 3/8 Cable Trap is turned to hold the Cable in placeUpper Direction shownPlace Pulley move smoothly Be sure that Large Cable Trap is turned to holdPivot Identify the High Cable 85-this is 3/8 x 5 Bolt 74 and the 3/8 Nylon LocknutHigh Cable around a 3 1/2 Pulley 82. Attach Bolt 76, a 3/8 Washer 38, and a 3/8 Nylon LocknutIndicated side Nylon Locknut 42. Do not overtightenBe sure that the Cable Trap is in the indi- cated position Seat Plate to the Seat 17 with two 1/4 x 3/4 Screws Press a 1 1/2 Square Inner Cap 57 into the Rear Seat FramePress a 1 1/2 Square Inner Cap 57 into the Leg Lever With the Bolt and a 5/16 Nylon LocknutPress two 3/4 Round Inner Caps 78 into each Pad Tube TROUBLE-SHOOTING and Maintenance onChanging the Weight Setting HOW to USE the Training SystemAttaching the LAT BAR or Nylon Strap to High Pulley Station Attaching the LAT BAR or Nylon Strap to LOW Pulley StationStation Adjusting the LEG Press PlateAttaching and Removing the Seat Attaching the LEG Lever to the LOW Pulley StationLbs Weight Resistance ChartTightening the Cables TROUBLE-SHOOTING and MaintenanceSee drawing 1. Remove the 3/8 Nylon Locknut 42 Rear Cable 87 can be tightened in the same mannerLong U Bracket Cable DiagramsLow Pulley Butterfly CableTop Frame High CablePart No R0600A Ordering Replacement PartsRefers to the key number of the part Check to see if it has been pre-assembledX 3 1/4 Bolt 16 x 1 3/4 Bolt2 Pulley 82 Not shown to scale 7/8 Plastic Bushing Inner Cap For Future Reference Qty Description R0600A16 x 1 Bolt X 8 BoltExploded DRAWING-Model No. WESY8630C3
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