Polaris 2003 MSX owner manual Description

Page 78

MAINTENANCE AND LUBRICATION

Periodic Maintenance Schedule

DESCRIPTION

 

 

 

Pre-ride

 

Pre-

 

Monthly

3 mos. or

6 mos. or

Tune up

 

 

 

 

 

 

season

 

or 25 hrs.

50 hrs.

100 hrs.

item

ENGINE

 

 

 

 

 

 

 

 

 

 

 

Engine corrosion protection/fogging(daily-if used in salt water)

 

L**

 

L

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling system flushing (daily after use in salt water)

 

 

I**

 

I

 

 

 

 

•

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust cooling hose screen

 

 

 

 

 

I/C

 

 

I/C

 

•

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust hose condition

 

 

 

 

 

I

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine mounts (replace if removed for engine service)

 

 

 

 

I

 

 

 

I

•

 

 

 

 

 

 

 

 

 

 

 

 

Thermostat/popoff valve assembly/spring

 

 

 

 

 

I/C

 

I/C*

 

R

•

 

 

 

 

 

 

 

 

 

 

 

 

Water inlet and outlet hoses and clamps

 

 

 

 

 

I

 

I

I

R

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark plugs/Compression test

 

 

 

 

 

I

 

 

 

I

•

 

 

 

 

 

 

 

 

 

 

 

 

Spark Plugs (replace every 100 hours)

 

 

 

 

 

R

 

 

I

R

 

 

 

 

 

 

 

 

 

 

 

 

Engine fastener re-torque (cyl head/cyl base, exhaust)

 

 

 

 

I

 

 

 

I

•

 

 

 

 

 

 

 

 

 

 

 

 

Oil pump adjustment

 

 

 

 

 

I

 

 

I

 

•

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL

 

 

 

 

 

 

 

 

 

 

 

Battery condition, fluid level

 

 

 

I

 

I

 

 

 

 

•

 

 

 

 

 

 

 

 

 

 

 

Battery vent hose condition/routing (must be clear)

 

 

 

 

I

 

 

I

 

•

 

 

 

 

 

 

 

 

 

 

 

Battery and starter cables(clean connections / tight)

 

 

 

 

I

 

 

I

I

•

 

 

 

 

 

 

 

 

 

 

 

Ground cables-condition, corrosion, fastener torque

 

 

 

 

I

 

 

I

I

 

 

 

 

 

 

 

 

 

 

 

 

Engine overheat warning/tone/electrical connections

 

 

 

 

I

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

Lanyard cord/engine stop switch

 

 

 

I

 

I

 

 

 

 

•

 

 

 

 

 

 

 

 

 

 

 

 

I - Inspect, adjust, service, replace if necessary

A - Adjust

C - Clean

R - Replace

 

L - Lubricate with recommended lubricant

76

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Image 78
Page 77 Page 79
Contents MSX Page We’ve created a web site, just for YOU Page Welcome Polaris Recreational VehiclesPolaris Professional Series Workmobilest Table of Contents Your Responsibilities Do Your PartMaintenance Requirements Age RestrictionsIdentification Numbers Safety Signal Words and SymbolsSafety Decals Safety To Avoid Collisions Righting Capsized Boat Informational Decals Located on the engine water manifoldOperator Safety Operator GuidelinesSafety Eye Protection Safe Riding GearPersonal Floatation Device Suit/Shoes/GlovesFire Safety Overloading the WatercraftWeather and Darkness Protective ApparelObstacles and Shallow Water Service and Maintenance Turning and AcceleratingPre-Operation Check Safe Riding Position Jet Pump Water Intake SafetyElectrical Shock Hazard Lifting the WatercraftOperator Awareness Operator FitnessBoating Under the Influence Hypothermia Vehicle ModificationsOperator Fatigue and Dehydration To avoid hypothermiaFeatures and Controls Exhaust Outlet Reverse Gate911 Reverse Operation Handle Features and Controls Engine Components under seat Engine Components Accessible Functions New Generation Instrument NGIPrimary Functions Function Overview Display Mode Instrument OperationDisplay Warnings Check EngineRPM Limiter Accessories Standard EquipmentOptional Equipment Emissions EPA Emissions RegulationsCalifornia Star Labels One Star Low Emission Two Stars Very Low EmissionThree Stars Ultra Low Emission Operation Pre-Operation InspectionWhat To Do Fuel Refueling Oil Jet Pump Intake Ride Plate Impeller Drive ShaftSteering ThrottleEngine and Storage Compartments Loose Parts SeatFire Extinguisher Battery Hull Drain Plugs and BilgeRiding Gear Switches/Buttons Engine Break-in Procedure Principles of OperationOperation Stand-on Vessel Navigational RulesRight-of-way and Give-way Give-way VesselRule Encountering VesselsMeeting Vessels Overtaking Vessels Crossing PathsNon-Motorized Craft Fishing Vessel Right-of-WayAvoid Collisions Reading Buoys and MarkersLaunch Ramp Etiquette Launching the Watercraft Stopping the EngineBefore Starting the Engine Starting the EngineIf the Engine Doesn’t Start Boarding the Watercraft Boarding and Starting in Deep Water Operator OnlyBoarding With a Passenger Reverse Operation Turning the WatercraftStopping the Watercraft Beaching the Watercraft Operating in Rough Conditions Towing a Disabled Watercraft Righting a Capsized Watercraft Operating With Passengers Post Operation Maintenance Daily CareOperation Temporary Storage Transporting The Watercraft Anti-Corrosion Treatment Submerged Waterlogged Engine Engine Water Removal Procedure Maintenance and Lubrication General MaintenancePeriodic Maintenance Schedule Maintenance Schedule KeyDescription Fuel System Hull / Deck / Steering / Controls Throttle Cable Steering Cable Joints and Inner WireLubrication Drive LineElectrical Connections Seat Latch And Hooks Steering Nozzle Pivot ShaftThrottle Body And Oil Injection Pump Steering Handle Pivot ShaftSpark Plugs Maintenance and Lubrication Hull and Deck Care Polaris Premium Gold Synthetic Lubricant OilPolaris VES II Synthetic Lubricant Polaris Nature Oil Synthetic LubricantSteering Cable Inspection FusesThrottle Cable Inspection Replenishing Battery Fluid BatteryBattery Maintenance and Charging AntidoteBattery Removal Battery Charging Battery Installation Battery StorageSalt Water and Unclean Water Care Jet Pump Water Inlet ScreenCooling System Flushing Extended Storage Engine and Exhaust System DrainingWatercraft Engine Fogging Procedure Cleaning Lubrication Engine Troubleshooting Engine Doesn’t Turn OverEngine Turns Over But Doesn’t Start Possible Weak Spark Cause Solution Engine Runs Irregularly, Stalls or MisfiresEngine Overheats Engine BackfiresEngine Loses Power Engine Pings or KnocksEngine RPM is Too High With Limited Speed Unusual Noise or Vibration From Propulsion SystemPolaris Products Oil and LubricantsSpecifications Capacities / DimensionsPropulsion Warranty Obtaining Service and Warranty AssistanceWarranty Policy HOW to Obtain Warranty Service Engine OilCalifornia Emission Control System Limited Warranty Polaris Watercraft EnginesOWNER’S Warranty Responsibilities 109 Index Emissions111
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