Apollo IMY instruction manual General Description, Theory of Operation

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GENERAL DESCRIPTION

The Apollo Intelligent Thermistor Meter (IMY) accepts standard Thermistor inputs and precisely linearizes them into temperature readings. Like an RTD, a thermistor is a temperature sensitive resistor, but the thermistor provides a much larger resistance change per degree. Since thermistors provide a large resistance change, significant errors from long lead lengths or switches are eliminated. Other advantages of using a thermistor are accuracy, repeatability, long term stability, and sensor cost. A full 6-digit display accommodates a wide range of temperature inputs and holds large totalization values. State-of-the-art digital circuitry virtually eliminates errors due to drift. A full complement of option packages is available to fulfill many process applications.

The IMY supports two popular thermistor series - the 400 Series 2,252 Ohm thermistor, and the 700 Series Thermolinear￿ thermistor. Selection between the two types is done in Programming Module ￿1.

The indicator features a readout choice of either Fahrenheit or Celsius with

0.1or 1 degree of resolution. English Style display prompts aid the operator through set-up and operation. A front panel lock-out menu protects set-up data and operation modes from unauthorized personnel. Programmable digital filtering enhances the stability of the reading. Programmable remote input “E1-CON”pin can be utilized to control a variety of functions, such as totalizing, alarm control, peak/valley reading, display hold or offset operations. All set-up data is stored in the E2PROM, which will hold data for a minimum of 10 years without power.

An optional integrator/totalizer can be used to totalize or integrate temperatures up to a maximum display value of 999,999. It features independent scaling and a low temperature cut-out to suit a wide variety of temperature integration applications. A programmable remote input, “E2-CON”, is included with the option and can be utilized to control a variety of functions, such as totalizing, alarm control, peak/valley readings, display hold or offset operations, simultaneously with the “E1-CON”. Peak/valley (max/min) reading memory functions are included with this option and they are easily recalled and controlled by either the front panel or a remote input. All readings are retained at power-down.

Optional dual relays with parallel solid state outputs are fully programmable to operate in a wide variety of modes to suit many control or alarm applications.

Optional 20 mA loop, bi-directional serial communications provides computer and printer interfacing to extend the capabilities of the indicator.

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More than one unit can be connected in the loop with other RLC products which have serial communications capabilities.

An optional 4 to 20 mA or 0 to 10 VDC re-transmitted analog output can be scaled by the user to interface with a host of recorders, indicators and controllers. The type of analog output is determined by the model ordered. (See Ordering Information for available models.)

The indicator has several built-in diagnostic functions to alert operators of most malfunctions. Extensive testing of noise interference mechanisms and full burn-in make the indicator extremely reliable in industrial environments. The die-cast front bezel meets NEMA 4/IP65 requirements for washdown applications. Plug-in style terminal blocks simplify installation wiring and change-outs.

THEORY OF OPERATION

The IMY employs a microprocessor to perform the A/D conversion on the input signal via a voltage-to-frequency converter. It digitally scales the result, corrects for meter drift which may be present and then displays the result in a 6-digit display (4 digits for temperature, 6 digits for totalizer). The inputs are filtered to enhance the stability of the display. A non-volatile E2PROM provides permanent data retention for operating variables. The display consists of drivers and 6-digit solid-state LEDs. The alarm option employs opto-isolators to isolate the open collector devices from meter common. Operating in parallel, the relays are type Form-C and are rated at 5-amps. The serial communication option features a built-in 20 mA current source and complete opto-isolation. The analog option features a 12-bit DAC and provides a 4 to 20 mA or 0 to 10 VDC output that is digitally scaled. The analog output is isolated from meter common.

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Contents Apollo Intelligent Meter Series Introduction Table of Contents Page Safety Information Safety SummaryDefinition of Terms General Description Theory of OperationBlock Diagram Programming and Operating the IMY Programming the IMYDisplay Module #2 Program Temperature Display Offset and Slope Reset Latched Alarms Display Alarm ValuesEnter Alarm Values Reset PEAK/VALLEY Memory BufferTemperature Offset Value Enter Offset ValueModule #4 Program Digital Filter and Remote Input Program Digital FilteringProgram Function of E1-CON and Optional E2-CON Cont’d Module #5 Program INTEGRATOR/TOTALIZER Program Decimal Point Position for the INTEGRATOR/TOTALIZERProgram INTEGRATOR/TOTALIZER Time Base Module #6 Program ALARM/SETPOINT Alarm #2 Assignment to Input or INTEGRATOR/ Totalizer Program Value for Alarm #2Alarm #2 High or LOW Acting Print Request Function Baud RateUnit Address Number Full or Abbreviated TransmissionAnalog Output LO Display Value Module #8 Program RE-TRANSMITTED Analog OutputAnalog Output Source Analog Output HI Display ValueEnter Zero Reference Module #9 Service OperationsEnter Access Code Apply Precision ResistanceOperating the IMY Quick ProgrammingFactory Configuration SlopeProgramming Example Temperature Monitoring Example Offset and Slope Display Temperature INTEGRATOR/TOTALIZERPEAK/VALLEY INTEGRATOR/TOTALIZER Example Basic SET-UPINTEGRATOR/TOTALIZER SET-UP 125 x 827 Alarms Optional Alarm Timing DiagramsGeneral Description Communication FormatSending Commands to the IMY Command String ExamplesTiming Diagrams Receiving Data from the IMY Current Loop InstallationWiring Connections Serial Terminal DescriptionsConnecting to AN RLC Printer Serial Communications ExamplesProcess Controlling System RE-TRANSMITTED Analog Output Optional Analog Output Calibration To 20 mA CalibrationAppendix a Installation & Connections Installation EnvironmentSelect AC Power 115/230 VAC EMC Installation Guidelines Wiring Connections Power WiringAppendix B Specifications and Dimensions Open Thermistor Detection Display UlululTo 20 mA Certifications and Compliances Safety Appendix C Troubleshooting Guide Problem Possible Cause RemediesAppendix D Programmable Functions Decimal Point PositonAppendix D Programmable Functions Cont’d Appendix E Ordering Information E2-CONLimited Warranty IMY/IM-A 3/02 Drawing NO. LP0311