Hearth and Home Technologies CARDOG42I Getting Started, Design and Installation Considerations

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2 Getting Started

A. Design and Installation Considerations

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

The Carolina Series outdoor gas fireplace is designed for outdoor use and may be installed as a standalone unit or built into an outside wall.

It may be installed in screened porches and lanais that meet these minimum requirements:

Minimum porch area - 96 square feet

Minimum ceiling height - 82 in.

Minimum distance from top of appliance opening to ceiling - 49.5 in.

A minimum of one wall can be screened but must be open to outside ventilation. Minimum requirements are:

Minimum screen area - 64 square feet

Minimum screen top height - 80 in.

If this fireplace is to be installed within a wall, you must:

Provide access to the gas controls.

Slope outdoor floor (and hearth) away from fireplace.

Flash the perimeter of the fireplace, corners and the fireplace face in a manner consistent with regional practices as required to prevent water penetration around the fireplace or manage water that may penetrate the fireplace. See Section 3.D. and Figure 3.1 for more information regarding wall and enclosure construction.

The fireplace may be installed on a wood or noncombus- tible deck.

Refer to Sections 3.D. and 3.E. for clearances.

When planning an appliance installation, it is necessary to determine the following information before installing:

Where the appliance is to be installed:

-Clearance to side walls

-Location of adjacent stairwells

-Doors

-Windows

-Walkways

-Wires

-Possibility of flooding or running water

Location of gas supply piping

Electrical wiring requirements

Framing and finishing details

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw

Framing material

Pliers

Non-corrosive leak check solution

Hammer

Gloves

Phillips screwdriver

Framing square

Level

Electric drill and bits (1/4 in.)

3/4 in. wrench

7/16 in. wrench

7/8 in. wrench

1/4 in. nut driver

Crescent wrench

Pipe sealant

Plumb line

Safety glasses

Manometer

Voltmeter

Tape measure

 

Flat blade screwdriver

 

Caulking material (300ºF minimum continuous exposure

rating)

1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

C. Inspect Appliance and Components

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.

Carefully remove the appliance and components from the packaging.

Remove screen package from grate, set aside.

The gas logs are packaged separately and located on top of the firebox along with the lava rock. The installation manual will be found inside the firebox.

Report any parts damaged in shipment to your dealer.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11

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Contents CARODG36I CARODG36IL CARODG42I CARODG42IL Listing Label Information/Location CongratulationsTable of Contents Listing and Code Approvals If this fireplace is to be installed within a wall, you must Design and Installation ConsiderationsGetting Started Tools and Supplies NeededBuilt-in Installation Stand-Alone InstallationFraming and Clearances Select Appliance Location1448 mm Minimum Clearances and Framing Dimensions CARODG36I, CARODG36ILNot be placed between Fireplace opening Ceiling/overhang Fireplace Securing and Leveling Appliance Appliance PreparationFlashing Position, level, and secure the applianceGas Information Control Box Access PanelFuel Conversion Gas PressureConnect Incoming Gas Line to Manual Shutoff Valve Valve AccessElectrical Information IntelliFire Plus Pilot Ignition System WiringControl Module Operation Nine Hour Safety Shutdown FeatureMatch holes Installing the Optional Electric KitAssemble the junction box Wire the GFI receptacle as shown belowFacing Material Mantel ProjectionsPositioning the Logs Install Lava RockPilot Shield Notch against grate CAROLINA-42 Log and the top left log as shown in Figure Place Remaining Lava RockPlace left center log in the indentations on the front left Insert Rod Install FirescreenOperating Instructions Gas Fireplace SafetyYour Fireplace Screens Before Lighting FireplaceFinal inspection by Lighting the ApplianceAfter the Appliance is Lit Initial Break-in ProcedureIntelliFire Plus Ignition System TroubleshootingSymptom Possible Cause Corrective Action TroubleshootingRisk of injury or property damage Before servicing Maintaining and Servicing the ApplianceInspect Maintenance Tasks Maintenance and Service TasksReference Materials Appliance Dimension DiagramCARODG42I, CARODG42IL Service Parts List Log Set Assembly#15 Non Combustible Board Part number list on followingAt Depot Stocked#14 Non Combustible Board CARODG42I, CARODG42ILPatch Kit, Fiber Additional service part numbers appear on followingTouch up Paint, Fiber Conversion Kit NG#15 Valve Assembly Outdoor Lifestyles Warranty 2108-975A 10/05/09 WarrantyLimitations of Liability Contact Information