Teledyne 3300PA Operational Theory Introduction, Micro-Fuel Cell Sensor, Principles of Operation

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Percent Oxygen Analyzer

Operational Theory 2

 

 

 

 

 

 

 

 

 

Operational Theory

2.1Introduction

The analyzer is composed of two subsystems:

1.Analysis Unit with Micro-Fuel Cell Sensor

2.Control Unit with Signal Processing, Display and Controls

The Analysis Unit is designed to accept the sample gas and direct it to the sensitive surface of the Micro-Fuel Cell sensor. The Micro-Fuel Cell is an electrochemical galvanic device that translates the amount of oxygen present in the sample into an electrical current.

The Control Unit processes the sensor output and translates it into electrical concentration, range, and alarm outputs, and a percent oxygen meter readout. It contains a microcontroller that manages all signal processing, input/output, and display functions for the analyzer.

2.2Micro-Fuel Cell Sensor

2.2.1 Principles of Operation

The oxygen sensor used in the Model 3300PA is a Micro-Fuel Cell designed and manufactured by TAI. It is a sealed, disposable electrochemical transducer.

The active components of the Micro-Fuel Cell are a cathode, an anode, and the aqueous KOH electrolyte in which they are immersed. The cell converts the energy from a chemical reaction into an electrical potential that can produce a current in an external electrical circuit. Its action is similar to that of a battery.

There is, however, an important difference in the operation of a battery as compared to the Micro-Fuel Cell: In the battery, all reactants are stored within the cell, whereas in the Micro-Fuel Cell, one of the reactants (oxygen) comes from outside the device as a constituent of the sample gas being analyzed. The

Teledyne Analytical Instruments

2-1

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Contents Model 3300PA Copyright 1999 Teledyne Analytical Instruments Contents Appendix MaintenanceCombustible GAS Usage Warning This page left intentionally blank Percent Oxygen Analyzer Introduction Main Features of the AnalyzerIntroduction Overview Introduction Model 3300PA Front Panel DescriptionRear Panel Rear Panel DescriptionAnalog Outputs Principles of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Percent Oxygen Analyzer Operational TheoryAnatomy of a Micro-Fuel Cell Operational Theory Model 3300PAEffect of Pressure Electrochemical ReactionsCharacteristic Input/Output Curve for a Micro-Fuel Cell Calibration CharacteristicsGeneral Signal ProcessingElectronics Operational Theory Model 3300PA Unpacking the Analyzer InstallationPercent Oxygen Analyzer Installation Location and Mounting Installation Model 3300PAControl Unit Installation Installing the Micro-Fuel CellPercent Oxygen Analyzer Installation Sensor Fail Gas ConnectionsVacuum Service Option Installation Model 3300 PA Installation ChecklistPercent Oxygen Analyzer Operation Operation IntroductionOperation Model 3300PA Using the Function and Data Entry ButtonsSetting the Analysis Ranges LO Range Setting the Alarm SetpointsSet Alarm Percent Oxygen Analyzer Operation HI RangeSensor Fail Alarm Calibration Selecting a Fixed Range or AutorangingSupplementary Information Replacing the Fuse MaintenancePercent Oxygen Analyzer Maintenance Remove Power to Unit before replacing the fuseOrdering and Handling of Spare Sensors Sensor Installation or ReplacementMaintenance Model 3300PA When to Replace a SensorRemoving the Micro-Fuel Cell Installing a Micro-Fuel CellCell Warranty Conditions Percent Oxygen Analyzer Appendix Appendix SpecificationsAppendix Model 3300PA Spare Parts ListMiscellaneous Reference DrawingAppendix Model 3300PA