Friedrich R-410A service manual Normal Function of Valve, Malfunction of Valve

Page 67

TROUBLESHOOTING TOUCH TEST CHART: TO SERVICE REVERSING VALVES

NORMAL FUNCTION OF VALVE

 

DISCHARGE Compressorfrom

SUCTION

Compressorto

toTubeINSIDE COIL

toTube

COIL

LEFT

CapillaryTube

RIGHT

CapillaryTube

NOTES:

 

** WARMER THAN VALVE BODY

VALVE

TUBE

TUBE

 

 

OUTSIDE

 

Pilot

 

Pilot

 

 

OPERATING













* TEMPERATURE OF VALVE BODY

CONDITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

1

2

3

4

5

6

POSSIBLE CAUSES

CORRECTIONS

Normal Cooling

Hot

Cool

Cool

Hot

*TVB

TVB





as (2)

as (1)

 

 

 

 

 

 

 

 

Normal Heating

Hot

Cool

Hot

Cool

*TVB

TVB





as (1)

as (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MALFUNCTION OF VALVE

 

 

 

Check Electrical circuit and coil

 

 

No voltage to coil.

Repair electrical circuit.

 

 

 

 

 

 

 

 

 

 

Defective coil.

Replace coil.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check refrigeration charge

 

 

 

Low charge.

Repair leak, recharge system.

 

 

 

 

 

 

 

 

 

 

 

 

Pressure differential too high.

Recheck system.

 

 

 

 

 

 

 

 

Valve will not

 

 

 

 

 

 

 

Deenergize solenoid, raise head pressure,

shift from cool

 

 

 

 

 

 

 

reenergize solenoid to break dirt loose.

Hot

Cool

Cool,

Hot,

*TVB

Hot

Pilot valve okay. Dirt in one bleeder hole.

If unsuccessful, remove valve, wash

to heat.

as (2)

as (1)

out. Check on air before installing. If no

 

 

 

 

 

 

 

 

 

movement, replace valve, add strainer to

 

 

 

 

 

 

 

 

 

discharge tube, mount valve horizontally.

 

 

 

 

 

 

 

 

 

Stop unit. After pressures equalize, restart

 

 













Piston cup leak

with solenoid energized. If valve shifts,

 

 

reattempt with compressor running. If still

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

no shift, replace valve.

 

 

 

 

 

 

 

 

 

 

 

 

Hot

Cool

Cool,

Hot,

*TVB

*TVB

Clogged pilot tubes.

Raise head pressure, operate solenoid to

 

 

as (2)

as (1)

free. If still no shift, replace valve.

 

 

 

 

 

 

 

Valve will not

 

 

 

 

 

 

 

Raise head pressure, operate solenoid

 

 

Cool,

Hot,

 

 

Both ports of pilot open. (Back seat port

to free

shift from cool

Hot

Cool

Hot

Hot

partially clogged port. If still no shift,

as (2)

as (1)

did not close).

to heat.

 

 

 

 

 

 

 

replace

 

 

 

 

 

 

 

valve.

 

 

 

 

 

 

 

 

 

 

 

Warm

Cool

Cool,

Hot,

*TVB

Warm

Defective Compressor.

Replace compressor

 

 

as (2)

as (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not enough pressure differential at start

Check unit for correct operating pressures

 

 

Hot

Warm

Warm

Hot

*TVB

Hot

of stroke or not enough fl ow to maintain

and charge. Raise head pressure. If no

 

 

 

 

 

 

 

 

pressure differential.

shift, use valve with smaller port.

 

 













Body damage.

Replace valve

Starts to shift

 

 

 

 

 

 

 

 

Hot

Warm

Warm

Hot

Hot

Hot

Both ports of pilot open.

Raise head pressure, operate solenoid. If

but does not

 

no shift, use valve with smaller ports.

 

 

 

 

 

 

 

 

complete

Hot

Hot

Hot

Hot

*TVB

Hot

Body damage.

Replace valve

reversal.













Valve hung up at mid-stroke. Pumping

Raise head pressure, operate solenoid. If

 

 

volume of compressor not suffi cient to

no shift, use valve with smaller ports.

 

 

 

 

 

 

 

 

maintain reversal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Raise head pressure, operate solenoid.

 

 

Hot

Hot

Hot

Hot

Hot

Hot

Both ports of pilot open.

If no

 

 

 

 

 

 

 

 

 

shift, replace valve.

Apparent

Hot

Cool

Hot,

Cool,

*TVB

*TVB

Piston needle on end of slide leaking.

Operate valve several times, then recheck.

as (1)

as (2)

If excessive leak, replace valve.

leap in heat-

 

 

 

 

 

 

 

Hot,

Cool,

 

 

 

Operate valve several times, then recheck.

ing.

Hot

Cool

**WVB

**WVB

Pilot needle and piston needle leaking.

as (1)

as (2)

If excessive leak, replace valve.

 

 

 

 

 

 

 

 

 

 

 

 

Hot

Cool

Hot,

Cool,

*TVB

*TVB

Pressure differential too high.

Stop unit. Will reverse during equalization

 

 

as (1)

as (2)

period. Recheck system

 

 

 

 

 

 

 

 

 













Clogged pilot tube.

Raise head pressure, operate solenoid to

 

 

free dirt. If still no shift, replace valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Raise head pressure, operate solenoid.

 

 

 

 

Hot,

Cool,

 

 

 

Remove valve and wash out. Check on air

 

 

Hot

Cool

Hot

*TVB

Dirt in bleeder hole.

before reinstalling, if no movement, replace

 

 

as (1)

as (2)

Will not shift

 

 

 

 

 

valve. Add strainer to discharge tube.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mount valve horizontally.

from heat to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop unit. After pressures equalize, restart

cool.

 

 

 

 

 

 

 

 

 

Hot,

Cool,

 

 

 

with solenoid deenergized. If valve shifts,

 

 

Hot

Cool

Hot

*TVB

Piston cup leak.

reattempt with compressor running. If it

 

 

as (1)

as (2)

 

 

 

 

 

 

 

still will not reverse while running, replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the valve.

 

 

 

 

 

 

 

 

 

 

 

 

Hot

Cool

Hot,

Cool,

Hot

Hot

Defective pilot.

Replace valve.

 

 

as (1)

as (2)

 

 

 

 

 

 

 

 

 

 

Warm

Cool

Warm,

Cool,

Warm

*TVB

Defective compressor.

Replace compressor

 

 

as (1)

as (2)

 

 

 

 

 

 

 

 

66

Image 67
Contents Heat Pump Volt YS10M10 Cool OnlyCool with Electric Heat Heat Pump with Electric HeatTable Of Contents Your safety and the safety of others are very important Important Safety InformationRefrigeration System Repair Hazards Property Damage Hazards Model and Serial Number Location IntroductionUnit Identification Performance Data SpecificationsInstallation Information / Sleeve Dimensions Electric Shock Hazard Electrical DataFire Hazard Make sure the wiring is adequate for your unit Control Panel Operation Special Functions System Exit Back FAN Mode Speed Display Schedule Enter Key Sequence Action Digital Control Panels Access Codes SummaryRemote Control Operation Remote Control Operation Introduction Electronic Control System MaintenanceElectronic Control System Maintenance Operation Following functions Can be Tested Test mode BypassesFactory USE only To Clear Error Codes’ HistoryFront Panel Unit OperationSystem Set Point Mapping Figure COOL-HEAT SET PointsCompressor Operation Electronic Control Sequence of OperationHeat Control Heat Pump Only Heating Mode Control OperationCondition Heat Pump With Electric Heat OperationElectric Heat Operation in Cool with Electric Heat Units Compressor Lock Out Time Fan Mapping Unit Operation with a WALL-STAT During Heat ModeRemoving the Front Cover Swing Out Replacing the Indoor Coil ThermistorConnecting a Remote Wall Thermostat Remote Wall Thermostat Location Capacitor Connections Components TestingCapacitors Capacitor Check with Capacitor AnalyzerDrain PAN Valve Testing the Heating Element Electric Shock HazardHeating Element Heating Element Heat Pump ModelsRefrigeration Sequence of Operation Refrigeration system under high pressure 410A Sealed System Repair ConsiderationsRisk of Electric Shock 410A Sealed Refrigeration System RepairsEquipment Required Equipment Must be CapableBurn Hazard Method Of Charging / RepairsFreeze Hazard Overcharged Refrigerant Systems Undercharged Refrigerant SystemsRestricted Refrigerant System Capillary Tube Systems Hermetic Components CheckMetering Device Check ValveReversing Valve DESCRIPTION/OPERATION Reversing Valve in Heating Mode Testing the Reversing Valve Solenoid CoilChecking the Reversing Valve Touch Test in Heating/Cooling Cycle Procedure For Changing Reversing ValveExplosion Hazard Compressor Checks Ground Test Single Phase Resistance TestChecking Compressor Efficiency Recommended procedure for compressor replacement Compressor ReplacementHigh Temperatures High Pressure Hazard Routine Maintenance Decorative Front Cover Sleeve / DrainClearances Standard Filter Cleaning Installation Instructions Battery type Lithium, 3 Volts, #CR2450 Control Panel Battery Change ProcedureService and Assistance Room AIR Conditioner Unit Performance Test Data Sheet Icon Error Codes and Alarm StatusProblem Possible Cause Possible Solution Troubleshooting TipsTroubleshooting Tips Problem Possible Cause Possible Solution Cooling only Room AIR Conditioners Troubleshooting TipsReplace fuse, reset breaker. If repeats, check Possible Cause Possible Solution Problem Possible Cause Possible Solution Bad outdoor coil thermistor Replace thermistor Heat / Cool only Room AIR Conditioners Troubleshooting TipsTroubleshooting Chart Heat Pump Heat Pump Room AIR Conditioners Trouble Shooting TipsProblem Possible Cause Action YES Electrical Troubleshooting Chart Heat PumpSystem Cools When Heating is Desired Heat PumpMalfunction of Valve Normal Function of ValveDischarge Electronic Control Board Components IdentificationCool W/O Electric Heat Remote Wall Thermostat Wiring DiagramsKuhl Electronic Control Cool only Models SchematicSL28M30A, SL36M30A ES12M33A, ES15M33A EM18M34A, EM24M34A KUHL+ Electronic Control Cool with Electric Heat ModelsEL36M35A KUHL+ Electronic Control Cool with Electric Heat ModelYS10M10A KUHL+ Electronic Control Heat Pump only ModelHeat YL24M35A KUHL+ Electronic Control Heat Pump with Electric Heat ModelThis Table Applies to All Thermistors THERMISTORS’ Resistance ValuesReplacement Remote Control Configuration Instructions Checking the Remote Control’s OPT # Code Replacement Instructions Aham PUB. NO. RAC-1 Heat Gain from Quantity Factors Cooling Load Estimate FormDAY Heat Load Form Following is an example using the heat load formWindows & Doors Area, sq. ft Heating Load Form Friedrich Room Unit Heat PumpsInfiltration Windows & Doors AVG Room AIR Conditioners Limited Warranty Technical Support Contact Information Friedrich AIR Conditioning CO
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R-410A specifications

Friedrich R-410A is an advanced refrigerant widely used in HVAC (Heating, Ventilation, and Air Conditioning) systems, known for its high efficiency and environmental friendliness. As a hydrofluorocarbon (HFC) blend, R-410A has become the preferred alternative to R-22, which is being phased out due to its ozone-depleting potential. One of the main features of R-410A is its high latent heat of vaporization, which allows for efficient heat transfer and improved cooling performance in air conditioning units.

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Moreover, R-410A systems typically require less refrigerant charge due to their efficiency, contributing to reduced greenhouse gas emissions. The adoption of R-410A aligns with regulatory trends aimed at minimizing the environmental impact of refrigerants in cooling applications.

Overall, the Friedrich R-410A refrigerant embodies a combination of technology and environmental stewardship, making it a cornerstone of contemporary HVAC design. Its ability to provide effective and energy-efficient cooling solutions while being compliant with modern environmental regulations positions R-410A as the refrigerant of choice for engineers and installers focused on sustainability and performance in air conditioning systems.