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| TROUBLESHOOTING & REPAIR | |
| TROUBLESHOOTING GUIDE | Observe Safety Guidelines |
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| detailed in the beginning of this manual. |
PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED |
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(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION |
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| WELDING PROBLEMS |
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The Arc Force control (R5) has no | 1. | The Arc Force control is active | 1. Check the Arc Force control | ||
effect on the arc. |
| only in the Stick Mode. | potentiometer (R5) for | correct | |
| 2. The effect of the Arc Force con- | resistance and | proper | opera- | |
| tion. Normal | resistanace is | |||
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| trol will be less noticeable at | |||
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| 10,000 ohms. |
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| high welding currents. Weld at |
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| low currents (less than 150 | 2. Check the continuity of leads | ||
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| amps) and check the Arc Force | #204, #208, and #209 from the | ||
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| control function. | Arc Force control to the control | ||
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| board. |
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| 3. The control board may be | ||
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| faulty. Replace. |
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The welding arc is variable and | 1. | Check the input voltage at the | 1. Check the welding Mode switch | ||
sluggish. |
| (S4), the microswitches, and the | |||
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| rect voltage and all three | associated wiring. |
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| phases are being applied to the | 2. Perform the SCR/Diode Rec- | ||
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| machine. | |||
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| tifier Bridge Test. |
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| 2. | Make sure welding process is | 3. Perform the Main Transformer | ||
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| correct for machine settings. | |||
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| Test. |
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| 3. Check welding cables for loose | 4. The control board may be faulty. | |||
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| or faulty connections. Also | |||
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| Replace. |
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| make sure cables are sized cor- |
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| rectly for welding current. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
IDEALARC
LINCOLN ®
ELECTRIC