Lincoln Electric manual Operation, LN-10 Control DIP Switch Setup, Setup DIP Switch Access

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OPERATION

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

Unless using cold feed feature when inch- ing with gun trigger, electrode and drive mech- anism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.

Turn OFF input power at welding power source before Control switch setup or changing drive roll and/or guide tubes.

Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

Only qualified personnel should operate this Equipment.

Observe all additional Safety Guidelines detailed throughout this manual.

DUTY CYCLE

The LN-10 models are rated at 60% duty cycle * for a maximum current of 600 amps.

* Based on a 10 minute time period (6 minutes on, and 4 minutes off).

LN-10 CONTROL DIP SWITCH SETUP

Initial set up of the LN-10 control for the system com- ponents being used and for general operator prefer- ences is done using a pair of 8-pole DIP switches located inside the LN-10 control box.

"Other: Power Source Independent" power source selection dip switch setting:

The LN-10 is designed to work with the following Lincoln Electric power sources: CV250, CV300-I, CV300, CV400-I, CV400, CV500-I, CV655, DC250, DC400, DC600, DC650 PRO, DC1000, Pulse Power

500(non-pulse CV modes only), the V300 PRO, V350 PRO, and the DC655.

To use the LN-10 with other power sources, the "Other: Power Source Independent" power source selection dip switch setting (S1 switches 1-4 in the OFF position) may be used. All LN-10 features oper- ate as described elsewhere in this manual except for the following differences:

1.Instead of displaying a preset value in volts, the top display will show a number from "0.00" to "10.00" in increments of 0.02. The number can be used for setting run-in "voltage" as well as "weld preset volt- age". When the trigger is closed or while welding, the top display will display actual arc voltage.

The voltage displayed while welding can be used to determine the arc voltage to be expected for a given number setting. Actual arc voltage display will still flash for 5 seconds after a weld has been completed.

2.If a loss of arc voltage occurs, wire will NOT stop feeding. The Loss of Voltage Sense Shutdown fea- ture is disabled to permit the use of the LN-10 with power source connections that do not connect the work voltage back to the LN-10 through the input power cable. The actual weld voltage while welding will NOT be shown on the top display if the work voltage is not available to the LN-10 through the input power cable.

Setup DIP Switch Access

1)Shut off the input power to the LN-10 control by turning off the power at the welding power source it is connected to.

WARNING

Have qualified personnel do the set up and maintenance work. Turn the input power off at the power source before working inside the wire feeder.

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2)Remove the two screws on the top of the LN-10 control box door and swing the door down to open.

3)Locate the two 8-pole DIP switches, near the top left corner of the LN-10 Control P.C. board, labeled S1 and S2.

NOTE: Switch settings are only programmed during input power-up restoration.

LN-10

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Contents IM906 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Recommended Processes and Equipment InstallationGeneral Description Available ModelsSeries Wire Drive Ratio Selection Wire Drive Speed Range SelectionControl Speed Range Setting Electrode RoutingGUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Gun Cable Connection with Standard Connection Series Wire Drive Water Connections for Water Cooled GunsGUN and Cable Assemblies with FAST-MATE Connection Gun Cable Connection with Fast-Mate ConnectionGmaw Shielding Gas Electrical InstallationInput Cable LN-10 Control to Power Source Optional Features Installation Dual Procedure Switch OptionsOperation LN-10 Control DIP Switch SetupSetup DIP Switch Access Welding Power Source Selection Setting the DIP SwitchesWire Drive Head Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionMaximum Limits Setting Mode Selection Security Mode SelectionRobotics Mode Selection Minimum Limits Setting Mode SelectionKeypad and Display Description Power-Down SaveKeypad and Display Operation Operation KeysDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Acceleration Selection Security ModeControl Select key enables operator to Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Control K1449-1 Wire Reel Loading READI-REELS, Spools or CoilsFeeding Electrode and Brake Adjustment Drive Roll Pressure SettingMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting and Error Messages Display Prompt or ErrorAccessories K683-1 Dual Procedure Switch K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1557-1 Swivel Mount K1558-1 Remote Switch Interface ModuleK1634-3 Wire Reel Enclosure KIT K1556-1 Light Duty Caster KITGun and Cable Maintenance MaintenanceWire Drive Motor and Gearbox Drive Rolls and Guide TubesTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Procedure for Replacing PC Boards Electric Shock can killDiagrams 10-STT/ Wire DRI VE Dimension Print 18903LN-10 LN-10 Precaucion Warnung