TROUBLESHOOTING | ||
| Observe all Safety Guidelines detailed throughout this manual |
|
|
|
|
PROBLEMS
(SYMPTOMS)
RECOMMENDED
COURSE OF ACTION
Poor arc striking with sticking or | 1. | Improper procedures or techniques. |
|
|
|
| |
and ropy looking bead, or electrode | 2. | Improper gas shielding. |
|
stubbing into the plate while weld- |
|
|
|
ing. |
|
|
|
|
|
|
|
Tip seizes in the diffuser. | 1. | Tip overheating because of prolonged |
|
|
| or excessive high current and/or duty |
|
|
| cycle welding. |
|
|
|
|
|
Motor does not turn when trigger is | 1. | The wire drive motor may be over- |
|
pulled. |
| loaded. “Hxx” will be displayed on the |
|
|
| WFS display, where “xx” is the num- |
|
|
| ber of seconds until the wire drive |
|
|
| attempts to run again. |
|
| 2. | A jumper plug or |
|
|
| Switch Interface Module must be |
|
|
| properly installed into connector J5. |
|
| 3. | Damaged wiring in the trigger circuit. | If all recommended possible areas |
|
|
| of misadjustment have been |
| 4. | Control p.c. board failure. | checked and the problem persists, |
|
|
| Contact your local Lincoln |
|
|
| |
The drive motor does not turn | 1. | Damaged leads to the drive motor. | Authorized Field Service Facility. |
although arc voltage is present |
|
|
|
and the gas solenoid is on. | 2. | Damaged wire drive motor. |
|
| 3. | Damaged control p.c. board. |
|
|
|
|
|
No control of wire feed speed. | 1. | Damaged leads to the motor |
|
Motor turns. Gas solenoid operates |
| tachometer. |
|
properly and arc voltage is present. |
|
|
|
Wire feed speed can be set on the |
|
|
|
display, but has no control of the | 2. | Damaged tachometer. |
|
wire feed speed. |
|
|
|
| 3. | Damaged control p.c. board |
|
|
|
|
|
Wire feed motor turns and gas sole- | 1. | Power source is unable to provide arc |
|
noid operates, but no arc voltage is |
| voltage because of thermal shutdown |
|
present. |
| or other failure. |
|
|
|
|
|
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.