Lincoln Electric LN-10 manual Problems Symptoms Recommended Course of Action

Page 34
POSSIBLE
CAUSE

E-3

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

RECOMMENDED

COURSE OF ACTION

Poor arc striking with sticking or

1.

Improper procedures or techniques.

 

“blast-offs”, weld porosity, narrow

 

 

 

and ropy looking bead, or electrode

2.

Improper gas shielding.

 

stubbing into the plate while weld-

 

 

 

ing.

 

 

 

 

 

 

 

Tip seizes in the diffuser.

1.

Tip overheating because of prolonged

 

 

 

or excessive high current and/or duty

 

 

 

cycle welding.

 

 

 

 

 

Motor does not turn when trigger is

1.

The wire drive motor may be over-

 

pulled.

 

loaded. “Hxx” will be displayed on the

 

 

 

WFS display, where “xx” is the num-

 

 

 

ber of seconds until the wire drive

 

 

 

attempts to run again.

 

 

2.

A jumper plug or K1558-1 Remote

 

 

 

Switch Interface Module must be

 

 

 

properly installed into connector J5.

 

 

3.

Damaged wiring in the trigger circuit.

If all recommended possible areas

 

 

 

of misadjustment have been

 

4.

Control p.c. board failure.

checked and the problem persists,

 

 

 

Contact your local Lincoln

 

 

 

The drive motor does not turn

1.

Damaged leads to the drive motor.

Authorized Field Service Facility.

although arc voltage is present

 

 

 

and the gas solenoid is on.

2.

Damaged wire drive motor.

 

 

3.

Damaged control p.c. board.

 

 

 

 

 

No control of wire feed speed.

1.

Damaged leads to the motor

 

Motor turns. Gas solenoid operates

 

tachometer.

 

properly and arc voltage is present.

 

 

 

Wire feed speed can be set on the

 

 

 

display, but has no control of the

2.

Damaged tachometer.

 

wire feed speed.

 

 

 

 

3.

Damaged control p.c. board

 

 

 

 

 

Wire feed motor turns and gas sole-

1.

Power source is unable to provide arc

 

noid operates, but no arc voltage is

 

voltage because of thermal shutdown

 

present.

 

or other failure.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-10

Image 34
Contents IM906 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Recommended Processes and Equipment InstallationGeneral Description Available ModelsSeries Wire Drive Ratio Selection Wire Drive Speed Range SelectionControl Speed Range Setting Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection Gun Cable Connection with Standard Connection Series Wire Drive Water Connections for Water Cooled GunsGUN and Cable Assemblies with FAST-MATE Connection Gun Cable Connection with Fast-Mate ConnectionInput Cable LN-10 Control to Power Source Electrical InstallationGmaw Shielding Gas Optional Features Installation Dual Procedure Switch OptionsSetup DIP Switch Access LN-10 Control DIP Switch SetupOperation Wire Drive Head Selection Setting the DIP SwitchesWelding Power Source Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionMaximum Limits Setting Mode Selection Security Mode SelectionRobotics Mode Selection Minimum Limits Setting Mode SelectionKeypad and Display Description Power-Down SaveKeypad and Display Operation Operation KeysTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Acceleration Selection Security ModeControl Select key enables operator to Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Control K1449-1 Wire Reel Loading READI-REELS, Spools or CoilsFeeding Electrode and Brake Adjustment Drive Roll Pressure SettingGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Feed Overload Protection Wire Reel ChangingGrounding Lead Protector Explanation of Prompting and Error Messages Display Prompt or ErrorAccessories K683-1 Dual Procedure Switch K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1557-1 Swivel Mount K1558-1 Remote Switch Interface ModuleK1634-3 Wire Reel Enclosure KIT K1556-1 Light Duty Caster KITGun and Cable Maintenance MaintenanceWire Drive Motor and Gearbox Drive Rolls and Guide TubesTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Procedure for Replacing PC Boards Electric Shock can killDiagrams 10-STT/ Wire DRI VE Dimension Print 18903LN-10 LN-10 Precaucion Warnung