Lincoln Electric LN-10 manual Feeding Electrode and Brake Adjustment, Drive Roll Pressure Setting

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B-10

OPERATION

B-10

 

 

 

To Mount a 50-60 Lb. (22.7-27.2 kg) Coil: (Using K1504-1 Coil Reel) (For 50-60 lb Readi- Reels a K438 Readi-Reel Adapter must be used).

The Spindle must be located in the UPPER mounting hole.

1)With the K1504-1 Coil Reel mounted on to the 2" (51 mm) spindle (or with reel laying flat on the floor) loosen the spinner nut and remove the reel cover. (See Figure B.2).

2)Before cutting the tie wires, place the coil of elec- trode on the reel so it unwinds from the bottom as the reel rotates.

3)Tighten the spinner nut against the reel cover as much as possible by hand using the reel cover spokes for leverage. DO NOT hammer on the spinner nut arms.

FEEDING ELECTRODE AND BRAKE ADJUSTMENT

1)Turn the Reel or spool until the free end of the electrode is accessible.

2)While tightly holding the electrode, cut off the bent end and straighten the first 6" (150 mm). Cut off the first 1" (25 mm). (If the electrode is not proper- ly straightened, it may not feed or may jam causing a "birdnest".)

3)Insert the free end through the incoming guide tube.

4)Press the Cold Inch key or the Cold Feed Mode gun trigger and push the electrode into the drive roll.

4)Cut and remove only the tie wire holding the free end of the coil. Hook the free end around the rim of the reel cover and secure it by wrapping it around. Cut and remove the remaining tie wires.

CAUTION

Always be sure the free end of the coil is securely held while the tie wires are being cut and until the wire is feeding through the drive rolls. Failure to do this will result in “backlashing” of the coil, which may tangle the wire. A tangled coil will not feed so it must either be untangled or discarded.

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5)Be sure the coil reel is engaged with the spindle brake pin and the Release Bar on the Retaining Collar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

SPINNER NUT

COVER

PLATE

SLOTS

CARDBOARD

COIL LINER

COIL

TIE WIRE

SPRING

LOADED ARM

REEL

WARNING

When feeding with the gun trigger, unless “COLD FEED” trigger mode is selected, the electrode and drive mechanism are always “HOT” to work and ground and could remain “HOT” several seconds after the gun trigger is released.

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5)Feed the electrode through the gun.

6)Adjust the brake tension with the thumbscrew on the spindle hub, until the reel turns freely but with little or no overrun when wire feeding is stopped. Do not overtighten.

DRIVE ROLL PRESSURE SETTING

The LN-10 pressure is factory pre-set to about posi- tion “2" as shown on the pressure indicator on the front of the feedplate door. This is an approximate setting.

The optimum drive roll pressure varies with type of wire, surface condition, lubrication, and hardness. Too much pressure could cause “birdnesting”, but too little pressure could cause wire feed slippage with load and/or acceleration. The optimum drive roll set- ting can be determined as follows:

FIGURE B.2

LN-10

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Contents IM906 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Available Models InstallationGeneral Description Recommended Processes and EquipmentElectrode Routing Wire Drive Speed Range SelectionControl Speed Range Setting Series Wire Drive Ratio SelectionGUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Gun Cable Connection with Fast-Mate Connection Series Wire Drive Water Connections for Water Cooled GunsGUN and Cable Assemblies with FAST-MATE Connection Gun Cable Connection with Standard ConnectionGmaw Shielding Gas Electrical InstallationInput Cable LN-10 Control to Power Source Dual Procedure Switch Options Optional Features InstallationOperation LN-10 Control DIP Switch SetupSetup DIP Switch Access Welding Power Source Selection Setting the DIP SwitchesWire Drive Head Selection Step Trigger Mode Operation Selection Metric/English Wire Feed Speed Display SelectionMinimum Limits Setting Mode Selection Security Mode SelectionRobotics Mode Selection Maximum Limits Setting Mode SelectionOperation Keys Power-Down SaveKeypad and Display Operation Keypad and Display DescriptionDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Digital Memory Voltmeter Security ModeControl Select key enables operator to Acceleration SelectionMaximum and Minimum Limits Setting Modes Wire Reel Loading READI-REELS, Spools or Coils Dual Procedure Remote Control K1449-1Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection Display Prompt or Error Explanation of Prompting and Error MessagesAccessories GUN Adapters for 10 Series Wire Drive K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control K683-1 Dual Procedure SwitchGUN and Cable Assemblies K1556-1 Light Duty Caster KIT K1558-1 Remote Switch Interface ModuleK1634-3 Wire Reel Enclosure KIT K1557-1 Swivel MountDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Electric Shock can kill Procedure for Replacing PC BoardsDiagrams 10-STT/ Wire DRI VE 18903 Dimension PrintLN-10 LN-10 Precaucion Warnung