Lincoln Electric LN-10 manual Electric Shock can kill, Procedure for Replacing PC Boards

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E-9

TROUBLESHOOTING

E-9

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PC BOARD TROUBLESHOOTING GUIDE - CONTROL P.C. BOARD

WARNING

ELECTRIC SHOCK can kill.

Have a qualified individual install and service this equipment.

Turn the power source input power off at the disconnect switch before work- ing on this equipment.

Do not touch electrically hot parts.

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c. If PC board is visibly damaged mechanically, inspect for cause, then remedy before installing a replacement PC board.

If there is damage to the PC board or if replacing PC board corrects problem, return it to the local Lincoln Electric Field Service Shop.

Procedure for Replacing PC Boards

Before replacing a PC board which is suspected of being defective, visually inspect the PC board in ques- tion for any electrical or mechanical damage to any of its components and conductors on the back of the board.

a.If there is no visible damage to the PC board, install a new one and see if this remedies the problem. If the problem is remedied, reinstall the old PC board to see if the problem still exists. If it does no longer exist with old PC board:

1.Check the PC board harness connector pins for corrosion, contamination, or looseness.

2.Check leads in the plug harness for loose or intermittent connection.

b.If PC board is visibly damaged electrically, before possibly subjecting the new PC board to the same cause of failure, check for possible shorts, opens, or grounds caused by:

1.Frayed or pinched lead insulation.

2.Poor lead termination, such as a poor contact or a short to adjacent connection or surface.

3.Shorted or open motor leads, or other external leads.

4.Foreign matter or interference behind the PC boards.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Contents IM906 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation General DescriptionRecommended Processes and Equipment Available ModelsWire Drive Speed Range Selection Control Speed Range SettingSeries Wire Drive Ratio Selection Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection Series Wire Drive Water Connections for Water Cooled Guns GUN and Cable Assemblies with FAST-MATE ConnectionGun Cable Connection with Standard Connection Gun Cable Connection with Fast-Mate ConnectionInput Cable LN-10 Control to Power Source Electrical InstallationGmaw Shielding Gas Optional Features Installation Dual Procedure Switch OptionsSetup DIP Switch Access LN-10 Control DIP Switch SetupOperation Wire Drive Head Selection Setting the DIP SwitchesWelding Power Source Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionSecurity Mode Selection Robotics Mode SelectionMaximum Limits Setting Mode Selection Minimum Limits Setting Mode SelectionPower-Down Save Keypad and Display OperationKeypad and Display Description Operation KeysTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Security Mode Control Select key enables operator toAcceleration Selection Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Control K1449-1 Wire Reel Loading READI-REELS, Spools or CoilsFeeding Electrode and Brake Adjustment Drive Roll Pressure SettingGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Feed Overload Protection Wire Reel ChangingGrounding Lead Protector Explanation of Prompting and Error Messages Display Prompt or ErrorAccessories K683-3 Dual Procedure Switch K1449-1 Dual Procedure Remote ControlK683-1 Dual Procedure Switch GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1558-1 Remote Switch Interface Module K1634-3 Wire Reel Enclosure KITK1557-1 Swivel Mount K1556-1 Light Duty Caster KITMaintenance Wire Drive Motor and GearboxGun and Cable Maintenance Drive Rolls and Guide TubesTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Procedure for Replacing PC Boards Electric Shock can killDiagrams 10-STT/ Wire DRI VE Dimension Print 18903LN-10 LN-10 Precaucion Warnung