Lincoln Electric LN-10 Installation, General Description, Recommended Processes and Equipment

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INSTALLATION

 

 

 

 

 

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TECHNICAL SPECIFICATIONS – LN-10 Heads & Controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEC.#

 

TYPE

 

WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER

 

 

 

 

 

 

LOW SPEED RATIO

 

 

 

HIGH SPEED RATIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed

 

Wire Size

 

 

 

Speed

 

 

 

Wire Size

 

 

 

 

 

 

 

 

 

Solid

 

Cored

 

 

 

 

 

 

Solid

 

Cored

 

 

K1559-5

LN-10

35-500 IPM

 

.025 - 3/32 in.

 

.035 - .120 in.

 

50 - 750 IPM

 

 

.025 - 1/16 in.

.035 - 5/64 in.

 

 

Std Drive

Bench Model

(0.89-12.7 M/M)

 

(0.6 - 2.4 mm)

 

(0.9 - 3.0 mm)

 

(1.25 - 19.0 M/M)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEC.#

 

TYPE

 

CONTROLS, HEADS AND COMPLETE UNITS

 

 

TEMPERATURE RATING

 

 

 

 

INPUT POWER

 

PHYSICAL SIZE•

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height

 

Width

 

Depth

Weight

Operating

Storage

 

 

K1559-5

 

LN-10

 

40-42 Vac + 10%

 

 

20.46 “

 

14.73 “

 

30.35 “

70.0 Lbs

+40°C

 

+40°C

 

 

Std Drive

 

Bench Model

6.0 Amps 50/60 Hz (K1559-5)

 

(519.7 mm)

 

(366.5 mm)

(770.9 mm)

(31.8 Kg)

to

 

to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-20°C

 

-40°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Excluding Wire Reel

GENERAL DESCRIPTION

The LN-10 is a modular line of 42VAC input 4-roll wire feed- ers. A single control with dual procedure presettability of wire feed speed (in IPM or M/min) and arc voltage is used with a single DC welding power source.

The LN-10 models have controls providing keypad or remote selectability of either of two procedures.

The units offer 4 independently selectable gun trigger modes for each procedure; cold feed, 2 step and 4-step trig- ger and spot weld mode.

Also, 4 selectable, presettable timers for each procedure; preflow, postflow, burnback and spot weld time.

Arc starting can be optimized for each procedure with 5 selectable wire feed acceleration rates, and independent control of slower run-in procedure.

A gas purge key is provided, as well as cold feed forward and reverse keys with independently adjustable forward feed speed setting.

All of these features are selected with a tactile-feel keypad, and are set independently using one of two rotating knob encoders, setting levels are displayed on one of two digital LED displays.

The 10 Series Wire Drive assemblies include a heavy duty head with externally changeable gear ratio and 4 driven roll drives housed together in a single combination mounting and connection box. Gun adapters are available to permit use with a variety of standard welding guns.

Available Models:

The LN-10 Wire Feeder system is available configured in both Bench and Boom models.

Bench Models consists of an LN-10 control and a 10 Series wire drive assembly premounted on a platform with a dual 2" O.D. spindle mounting.

Boom Models consist of an LN-10 control and a choice of wire drives designed to be mounted separately and joined by available head to control cable assemblies.

RECOMMENDED PROCESSES AND EQUIPMENT

The LN-10 Wire Feeder system is recommended for use with solid wire gas-metal-arc or CV Submerged arc processes, as well as cored wire for Outershield GMA or Innershield processes.

The wire type and size range for the wire drive used, and gear ratio change selected, are given in the Specifications.

Recommended power sources are Lincoln Electric Company constant voltage power sources with 42 VAC auxiliary power and a 14-pin connector recepta- cle. At the time of printing these include: CV 250, CV300-I, CV-300, CV400-I, CV-400, CV500-I, DC- 400, DC-600, CV-655, Invertec V300-PRO, V350- PRO DC-650 PRO and DC- 655.

The DC-250, DC-1000 and the Pulse Power 500 (CV mode only) may also be used with the LN-10 if the optional K1520-2 115V / 42V Transformer Kit is used.

LN-10

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Contents IM906 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation General DescriptionRecommended Processes and Equipment Available ModelsWire Drive Speed Range Selection Control Speed Range SettingSeries Wire Drive Ratio Selection Electrode RoutingGUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Series Wire Drive Water Connections for Water Cooled Guns GUN and Cable Assemblies with FAST-MATE ConnectionGun Cable Connection with Standard Connection Gun Cable Connection with Fast-Mate ConnectionGmaw Shielding Gas Electrical InstallationInput Cable LN-10 Control to Power Source Optional Features Installation Dual Procedure Switch OptionsOperation LN-10 Control DIP Switch SetupSetup DIP Switch Access Welding Power Source Selection Setting the DIP SwitchesWire Drive Head Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionSecurity Mode Selection Robotics Mode SelectionMaximum Limits Setting Mode Selection Minimum Limits Setting Mode SelectionPower-Down Save Keypad and Display OperationKeypad and Display Description Operation KeysDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Security Mode Control Select key enables operator toAcceleration Selection Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Control K1449-1 Wire Reel Loading READI-REELS, Spools or CoilsFeeding Electrode and Brake Adjustment Drive Roll Pressure SettingMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting and Error Messages Display Prompt or ErrorAccessories K683-3 Dual Procedure Switch K1449-1 Dual Procedure Remote ControlK683-1 Dual Procedure Switch GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1558-1 Remote Switch Interface Module K1634-3 Wire Reel Enclosure KITK1557-1 Swivel Mount K1556-1 Light Duty Caster KITMaintenance Wire Drive Motor and GearboxGun and Cable Maintenance Drive Rolls and Guide TubesTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Procedure for Replacing PC Boards Electric Shock can killDiagrams 10-STT/ Wire DRI VE Dimension Print 18903LN-10 LN-10 Precaucion Warnung