Lincoln Electric LN-10 manual Table of Contents

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TABLE OF CONTENTS

vi

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Page

Installation

Section A

Technical Specifications

A-1

General Description

A-1

Recommended Processes and Equipment

A-1

Safety Precautions

A-2

Electrode Routing

A-2

Wire Drive Speed Range Selection

A-2

Control Speed Range Setting

A-2

10 Series Wire Drive Ratio Selection

A-2

Wire Feed Drive Roll Kits

A-3

Procedure to Install Drive Roll and Guide Tubes

A-3

10 Series Wire Drive Roll Kit Installation

A-3

Gun and Cable Assemblies with Standard Connection

A-3

GMAW Guns

A-3

Innershield Guns

A-3

Gun Cable Connection with Standard Connection

A-4

Gun and Cable Assemblies with Fast-Mate Connection

A-4

GMAW Guns

A-4

Gun Cable Connection with Fast-Mate Connection

A-4

Water Connections (For Water Cooled Guns)

A-4

10 Series Wire Drives

A-4

GMAW Shielding Gas

A-5

Gas Guard Regulator

A-5

Electrical Installation

A-5

Input Cable: LN-10 Control to Power Source

A-5

Work Cable

A-5

Optional Features Installation

A-6

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Operation

Section B

Safety Precautions

B-1

Duty Cycle

B-1

LN-10 Control DIP Switch Setup

B-1 thru B-4

Keypad and Display Operation

B-5 thru B-8

Dual Procedure Remote Control (K1449-1)

B-9

Wire Reel Loading

B-9

Feeding Electrode and Brake Adjustment

B-10

Drive Roll Pressure Setting

B-10

Procedure for Setting Angle of Feedplate

B-11

Gas Guard Regulator Setting

B-11

Making a Weld

B-11

Wire Reel Changing

B-12

Loss of Voltage Sense Shutdown

B-12

Wire Feed Overload Protection

B-12

Grounding Lead Protector

B-12

Explanation of Prompting and Error Messages

B-13

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Accessories

Section C

Drive Roll and Guide Tube Kits

C-1

Other Optional Features

C-2 thru C-4

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Maintenance

Section D

Safety Precautions

D-1

Routine Maintenance

D-1

Avoiding Wire Feeding Problems

D-1

Periodic Maintenance

D-1

Procedure for Removing Feedplate from Wire Feeder

D-1

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Troubleshooting

Section E

Safety Precautions

E-1

Troubleshooting Procedures

E-2 Thru E-8

Procedure for Replacing PC Boards

E-9

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Diagrams

Section F

Wiring Diagram (LN-10 Control)

F-1

Wiring Diagram (10 Series Wire Drive)

F-2

Dimension Print

F-3

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Parts List

P-541 Series

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Contents IM906 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Available Models InstallationGeneral Description Recommended Processes and EquipmentElectrode Routing Wire Drive Speed Range SelectionControl Speed Range Setting Series Wire Drive Ratio SelectionProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection Gun Cable Connection with Fast-Mate Connection Series Wire Drive Water Connections for Water Cooled GunsGUN and Cable Assemblies with FAST-MATE Connection Gun Cable Connection with Standard ConnectionInput Cable LN-10 Control to Power Source Electrical InstallationGmaw Shielding Gas Dual Procedure Switch Options Optional Features InstallationSetup DIP Switch Access LN-10 Control DIP Switch SetupOperation Wire Drive Head Selection Setting the DIP SwitchesWelding Power Source Selection Step Trigger Mode Operation Selection Metric/English Wire Feed Speed Display SelectionMinimum Limits Setting Mode Selection Security Mode SelectionRobotics Mode Selection Maximum Limits Setting Mode SelectionOperation Keys Power-Down SaveKeypad and Display Operation Keypad and Display DescriptionTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Digital Memory Voltmeter Security ModeControl Select key enables operator to Acceleration SelectionMaximum and Minimum Limits Setting Modes Wire Reel Loading READI-REELS, Spools or Coils Dual Procedure Remote Control K1449-1Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Feed Overload Protection Wire Reel ChangingGrounding Lead Protector Display Prompt or Error Explanation of Prompting and Error MessagesAccessories GUN Adapters for 10 Series Wire Drive K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control K683-1 Dual Procedure SwitchGUN and Cable Assemblies K1556-1 Light Duty Caster KIT K1558-1 Remote Switch Interface ModuleK1634-3 Wire Reel Enclosure KIT K1557-1 Swivel MountDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Electric Shock can kill Procedure for Replacing PC BoardsDiagrams 10-STT/ Wire DRI VE 18903 Dimension PrintLN-10 LN-10 Precaucion Warnung