Lincoln Electric LN-10 manual Troubleshooting

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E-7

TROUBLESHOOTING

E-7

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

The K1449-1 remote control is not

1.

The remote control Amphenol

 

functioning when the Procedure

 

connection is not securely

 

LED is in the REMOTE position.

 

attached.

 

 

2.

Faulty wiring from the Amphenol

 

 

 

connector to the control p.c.

 

 

 

board.

 

 

3.

Damaged remote control.

 

 

4.

Damaged control p.c. board.

 

 

 

 

 

 

Dual procedure switch is not func-

1.

Machine and remote control not

 

tioning at the gun.

 

properly set for using a dual pro-

 

 

 

cedure switch at the gun

 

 

2.

Disconnected or damaged wiring

 

 

 

between the wire drive and con-

 

 

 

trol box.

 

 

3.

Damaged wiring in the LN-10 wire

 

 

 

drive.

 

 

 

 

 

If all recommended possible areas

 

4.

Damaged wiring in the LN-10 con-

of misadjustment have been

 

 

trol box.

checked and the problem persists,

 

 

 

 

Contact your local Lincoln

 

5.

Damaged control p.c. board.

Authorized Field Service Facility.

 

 

 

 

 

Wire feed speed is consistent and

1.

DIP switch S1 is incorrectly set for

 

adjustable, but operates at the

 

the wrong wire drive or gear ratio.

 

wrong speed.

 

 

 

 

 

2.

Damaged control p.c. board.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-10

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Contents IM906 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Recommended Processes and Equipment InstallationGeneral Description Available ModelsSeries Wire Drive Ratio Selection Wire Drive Speed Range SelectionControl Speed Range Setting Electrode RoutingGUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Gun Cable Connection with Standard Connection Series Wire Drive Water Connections for Water Cooled GunsGUN and Cable Assemblies with FAST-MATE Connection Gun Cable Connection with Fast-Mate ConnectionGmaw Shielding Gas Electrical InstallationInput Cable LN-10 Control to Power Source Optional Features Installation Dual Procedure Switch OptionsOperation LN-10 Control DIP Switch SetupSetup DIP Switch Access Welding Power Source Selection Setting the DIP SwitchesWire Drive Head Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionMaximum Limits Setting Mode Selection Security Mode SelectionRobotics Mode Selection Minimum Limits Setting Mode SelectionKeypad and Display Description Power-Down SaveKeypad and Display Operation Operation KeysDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Acceleration Selection Security ModeControl Select key enables operator to Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Control K1449-1 Wire Reel Loading READI-REELS, Spools or CoilsFeeding Electrode and Brake Adjustment Drive Roll Pressure SettingMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting and Error Messages Display Prompt or ErrorAccessories K683-1 Dual Procedure Switch K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1557-1 Swivel Mount K1558-1 Remote Switch Interface ModuleK1634-3 Wire Reel Enclosure KIT K1556-1 Light Duty Caster KITGun and Cable Maintenance MaintenanceWire Drive Motor and Gearbox Drive Rolls and Guide TubesTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Procedure for Replacing PC Boards Electric Shock can killDiagrams 10-STT/ Wire DRI VE Dimension Print 18903LN-10 LN-10 Precaucion Warnung