Lincoln Electric LN-10 manual GUN and Cable Assemblies with FAST-MATE Connection

Page 11

A-4

INSTALLATION

A-4

 

 

 

Gun Cable Connection with Standard Connection

1.Check that the drive rolls and guide tubes are proper for the electrode size and type being used. If necessary, change them per “Wire Drive Roll Kits” in this section.

2.Lay the cable out straight. Insert the connector on the welding conductor cable into the brass conduc- tor block on the front of the wire drive head. Make sure it is all the way in and tighten the hand clamp. Keep this connection clean and bright. Connect the trigger control cable polarized plug into the mating 5 cavity receptacle on the front of the wire drive unit.

3.For GMA Gun Cables with separate gas fitting (10 Series Wire Drive using K1500-1 Gun Adapter), connect the 3/16" I.D. gas hose from the wire drive unit to the gun cable barbed fitting.

GUN AND CABLE ASSEMBLIES WITH FAST-MATE CONNECTION

(Requires K489-10 Fast Mate™ Adapter Kit used with the K1500-1 Gun Adapter)

GMAW Guns

An expanding line of Magnum Fast-Mate™ air cooled and water cooled gun and cable assemblies are avail- able to allow welding with solid and cored electrodes using the GMAW process. See the appropriate Magnum literature for descriptions of the 200 to 400 ampere air cooled gun and cables that are available as well as the Magnum “Super Cool” 450 ampere water cooled gun and cable. Gun cable lengths range from 10 ft. (3.0 m) to 25 ft. (7.6 m) and feed electrode sizes .025" (0.6 mm) to 5/64" (20 mm).

An expanding line of Magnum X-Tractor gun and cable assemblies provides fume extraction capability for welding with solid and cored electrodes using the GMAW process. See the appropriate Magnum litera- ture for descriptions of the 250 to 400 ampere air cooled gun and cables that are available. Gun cable lengths range from 10 ft. (3.0 m) to 15 ft. (4.5 m) and feed electrode sizes .035" (0.9 mm) to 1/16" (1.6 mm). These guns require the use of either the K173-1 or K184* vacuum units.

*Requires S14927-8 connector hose and an S20591 hose adapter.

Gun Cable Connection with Fast-Mate Connection

1.Check that the drive rolls, feeder guide tubes and gun connector guide tube are appropriate for the electrode size being used. If necessary, change them per “Wire Drive Roll Kits” in this section.

2.Connect gun to gun connector making sure all pins and gas tube line up with appropriate holes in con- nector. Tighten gun by turning large nut on gun cable clockwise.

10 SERIES WIRE DRIVE WATER CONNECTIONS (FOR WATER COOLED GUNS)

10 Series Wire Drive: must have a K590-4 Water Connection Kit installed for water cooled guns. (See

ACCESSORIES).

Using male quick-connect fittings, connect the water hoses to the coolant inlet and outlet on the back of the wire drive. Connect the other ends of these hoses to the appropriate ports on the water cooling units.

In the event the water line fittings on your water cooled gun are incompatible with the female quick connects on the front of the wire drive, male quick- connects (L.E. Part No. S19663) are provided in the Kit for installation on 3/16" (5 mm) I.D. hose (Customer to provide appropriate clamps). The feeder connectors self seal when disconnected.

LN-10

Page 10 Page 12
Image 11
Page 10 Page 12
Contents IM906 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Available Models InstallationGeneral Description Recommended Processes and EquipmentElectrode Routing Wire Drive Speed Range SelectionControl Speed Range Setting Series Wire Drive Ratio SelectionGUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Gun Cable Connection with Fast-Mate Connection Series Wire Drive Water Connections for Water Cooled GunsGUN and Cable Assemblies with FAST-MATE Connection Gun Cable Connection with Standard ConnectionGmaw Shielding Gas Electrical InstallationInput Cable LN-10 Control to Power Source Dual Procedure Switch Options Optional Features InstallationOperation LN-10 Control DIP Switch SetupSetup DIP Switch Access Welding Power Source Selection Setting the DIP SwitchesWire Drive Head Selection Step Trigger Mode Operation Selection Metric/English Wire Feed Speed Display SelectionMinimum Limits Setting Mode Selection Security Mode SelectionRobotics Mode Selection Maximum Limits Setting Mode SelectionOperation Keys Power-Down SaveKeypad and Display Operation Keypad and Display DescriptionDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Digital Memory Voltmeter Security ModeControl Select key enables operator to Acceleration SelectionMaximum and Minimum Limits Setting Modes Wire Reel Loading READI-REELS, Spools or Coils Dual Procedure Remote Control K1449-1Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection Display Prompt or Error Explanation of Prompting and Error MessagesAccessories GUN Adapters for 10 Series Wire Drive K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control K683-1 Dual Procedure SwitchGUN and Cable Assemblies K1556-1 Light Duty Caster KIT K1558-1 Remote Switch Interface ModuleK1634-3 Wire Reel Enclosure KIT K1557-1 Swivel MountDrive Rolls and Guide Tubes MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Electric Shock can kill Procedure for Replacing PC BoardsDiagrams 10-STT/ Wire DRI VE 18903 Dimension PrintLN-10 LN-10 Precaucion Warnung
Top Page Image Contents