Lincoln Electric IM644-A manual Safety Precautions, Location / Ventilation, Storing, Stacking

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INSTALLATION

 

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Read this entire installation section before you start installation.

SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and maintenance man- uals supplied with your machine. They include impor- tant safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust outside

•Do not stack anything near the engine.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

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Only qualified personnel should install, use or service this equipment

LOCATION / VENTILATION

The welder should be located to provide an unrestricted flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are properly vented to an outside area.

STORING

1.Store the machine in a cool, dry place when it is not in use. Protect it from dust and dirt. Keep it where it can’t be accidentally damaged from construction activities, moving vehicles, and other hazards.

2.Drain the engine oil and refill with fresh 10W30 oil. Run the engine for about five minutes to circulate oil to all the parts. See the MAINTENANCE section of this manual for details on changing oil.

3.Remove the battery, recharge it, and adjust the elec- trolyte level. Store the battery in a dry, dark place.

STACKING

Commander 500 machines cannot be stacked.

ANGLE OF OPERATION

To achieve optimum engine performance the Commander 500 should be run in a level position. The maximum angle of operation for the Deutz engine is 20 degrees in a direction to cause the control panel to be angled up, 30 degrees for side to side tilting and for the control panel to be angled down. If the engine is to be operated at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity in the crankcase. When operating the welder at an angle, the effective fuel capacity will be slightly less than the specified 25 gallons.

COMMANDER 500

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section CSection D Section FHEIGHT2 Width Depth Weight InstallationWelding Range Open Circuit Voltage Auxiliary Power1 Bore x StrokeStoring Safety PrecautionsLocation / Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingOIL PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection Fuel USE Diesel Fuel onlyHigh Frequency Generators for TIG Applications Remote ControlWelding Terminals Welding Output Cables Auxiliary Power ReceptaclesStandby Power Connections Machine GroundingPower Connection of the LN-25 to the Commander Connection of Lincoln Electric Wire FeedersConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Operation Safety InstructionsDesign Features and Advantages Operating InstructionsK1639-1 Commander 500 Standard Model For Auxiliary PowerOther Features Welding CapabilityStart Pushbutton Controls and SettingsRUN- Stop Switch Fuel Level Gauge and LightIdler Operational exceptions Idler SwitchOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Hour MeterAuxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Typical Fuel Consumption Welder OperationBREAK-IN Period Stick WeldingCommander 500 Settings When Using the K930-1 TIG Module Commander 500 Settings When Using the K799 HI-FREQ UnitTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage WELD- ING Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads Table B.4 Commander 500 Simultaneous Welding and Power Loads Optional Field Installed Accessories AccessoriesRecommended Optional Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator ASSEM- BLY Fuel FiltersWater Separator Element Battery Handling Cooling System Cooling Blower BeltCleaning Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance Brush Removal and ReplacementTroubleshooting HOW to USE Troubleshooting GuidePossible Areas SymptomsCourse of Action Function Problems Output Problems Diagrams Commander 500 Wiring DiagramConnection Diagram Commander / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitTo Wire Feed Unit Connection DiagramRemote Control Electrode CableConnection Diagram Commander to K867 Adapter Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To LN-8 Input Cable Plug K595 Control Cable Commander / LN-8 Connection DiagramTo Work To Work PIN Commander / K930 TIG Module / Connection Diagram Commander / LN-742 Connection Diagram To LN-742 Input Cable Plug K592 Control CableDimension Print 24.97Basic Course $700.00Precaucion Aviso DE
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