Lincoln Electric IM644-A manual Commander / K867 / K775 / LN-7 Connection Diagram

Page 39

COMMANDER / K867 / K775 / LN-7 CONNECTION DIAGRAM

WARNING

 

 

Do not operate with panels open.

Keep guards in place.

 

Disconnect NEGATIVE (-) BATTERY LEAD

Keep away from moving parts.

 

before servicing.

Only qualified personnel should install,use

 

Do not touch electrically live parts.

or service this equipment.

 

SPARE

}

 

 

41

 

 

82

 

 

 

81

 

N.D.

LN-7

 

WIRE

42

 

 

 

 

FEEDER

CONNECTION DIAGRAM:

F-3

COMMANDER 500

14PIN AMPHENOL

ELECTRODE

TO WORK

K867 UNIVERSAL

ADAPTER PLUG

TO WORK

ELECTRODE CABLE

TO WIRE FEED UNIT

CAUTION :

31

32

2

4

21 GND

75

76

77 } N.E.

31

 

32

 

2

 

4

 

21

K291 OR K404

 

GND

INPUT CABLE

GREEN 75 76

77

K775 OPTIONAL REMOTE CONTROL

DIAGRAMS

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE

APPILICATIONS. SEE OPERATING MANUAL.

N.B. USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY. POSITION THE "SELECTOR" SWITCH TO "WIRE WELDING CV".

PLACE WIRE FEEDER SWITCH TO "WIRE FEEDER WITH CONTROL CABLE POSITION.

N.C. IF OPTIONAL REMOTE OUTPUT CONTROL IS USED, PLACE LOCAL / REMOTE SWITCH IN "REMOTE" POSITION.

N.D. INSULATE EACH UNUSED LEAD INDIVIDUALLY.

N.E. SPLICE LEADS AND INSULATE.

7-18-98

S23983

F-3

Image 39
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section CSection D Section EBore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightStacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection OILRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Machine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Operating Instructions Safety InstructionsDesign Features and Advantages OperationWelding Capability For Auxiliary PowerOther Features K1639-1 Commander 500 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN- Stop Switch Start PushbuttonHour Meter Idler SwitchOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler Operational exceptionsAuxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Stick Welding Welder OperationBREAK-IN Period Typical Fuel ConsumptionCommander 500 Settings When Using the K799 HI-FREQ Unit Commander 500 Settings When Using the K930-1 TIG ModuleTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Auxiliary Power Operation Wire Feed Constant Voltage WELD- INGSimultaneous Welding and AUXIL- Iary Power Loads Table B.4 Commander 500 Simultaneous Welding and Power Loads Accessories Optional Field Installed AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator ASSEM- BLYWater Separator Element Cooling System Cooling Blower Belt Battery HandlingBrush Removal and Replacement Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance CleaningHOW to USE Troubleshooting Guide TroubleshootingSymptoms Possible AreasCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection DiagramElectrode Cable Connection DiagramRemote Control To Wire Feed UnitCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol Commander / LN-8 Connection Diagram To LN-8 Input Cable Plug K595 Control CableTo Work To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE