Lincoln Electric IM644-A manual Commander to K867 Adapter Connection Diagram

Page 41

COMMANDER TO K867 ADAPTER CONNECTION DIAGRAM

WARNING

Do not operate with panels open.

Keep guards in place.

Disconnect NEGATIVE (-) BATTERY LEAD

Keep away from moving parts.

before servicing.

Only qualified personnel should install,use

Do not touch electrically live parts.

or service this equipment.

CONNECTION DIAGRAM:

F-5

COMMANDER 500

14PIN AMPHENOL

K867 UNIVERSAL

ADAPTER PLUG

ELECTRODE

TO WORK

TO WORK

ELECTRODE CABLE

TO WIRE FEED UNIT

 

 

 

N.C.

81

}NOT USED ON COMMANDER POWER SOURCES

SPARE82

2

CONNECT TOGETHER FOR

N.D.

 

4

}WELDING OUTPUT

 

 

 

41

42 VAC

 

 

 

 

 

42

}OPTIONAL

N.E.

 

31

}115 VAC

 

 

 

32

 

 

GND

POWER SOURCE FRAME CONNECTION

 

21

WIRE FEEDER VOLTMETER CONNECTION

 

 

CONNECTS TO (WORK TERMINAL) OF POWER SOURCE

77

10K

 

 

76

 

 

REMOTE OUTPUT CONTROL

 

75

MIN.

 

 

 

 

 

DIAGRAMS

CAUTION :

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. SEE OPERATING MANUAL.

N.B. USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY.

 

 

 

 

 

 

N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.

{

 

 

 

2

 

 

N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION

TO

 

 

K867

RELAY TO CLOSE LEADS 2 & 4.

 

 

 

 

4

 

 

N.E. REFER TO POWER SOURCE INSTRUCTION MANUAL FOR MAXIMUM AUXILIARY CURRENT DRAW.

TO

WIRE FEEDER

7-21-98

S23988

F-5

Image 41
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section D Section CSection E Section FWelding Range Open Circuit Voltage Auxiliary Power1 InstallationHEIGHT2 Width Depth Weight Bore x StrokeLocation / Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingEngine Cooling System Battery Connection PRE-OPERATION Engine ServiceOIL Fuel USE Diesel Fuel onlyWelding Terminals Remote ControlHigh Frequency Generators for TIG Applications Standby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Connection of LN-7 or LN-8 to the Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Design Features and Advantages Safety InstructionsOperation Operating InstructionsOther Features For Auxiliary PowerK1639-1 Commander 500 Standard Model Welding CapabilityRUN- Stop Switch Controls and SettingsStart Pushbutton Fuel Level Gauge and LightOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler SwitchIdler Operational exceptions Hour MeterAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine BREAK-IN Period Welder OperationTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 500 Settings When Using the K799 HI-FREQ UnitCommander 500 Settings When Using the K930-1 TIG Module Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationWire Feed Constant Voltage WELD- ING Table B.4 Commander 500 Simultaneous Welding and Power Loads Recommended Optional Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection DiagramRemote Control Connection DiagramTo Wire Feed Unit Electrode CableCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To Work Commander / LN-8 Connection DiagramTo LN-8 Input Cable Plug K595 Control Cable To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE