Lincoln Electric IM644-A manual Connection Diagram

Page 38

COMMANDER / K691-10 / K488 / K487 SPOOL GUN CONNECTION DIAGRAM

WARNING

Do not operate with panels open.	Keep guards in place.
Disconnect NEGATIVE (-) BATTERY LEAD	Keep away from moving parts.
before servicing.	Only qualified personnel should install,use
Do not touch electrically live parts.	or service this equipment.

CONNECTION DIAGRAM:

F-2

COMMANDER 500

115V RECEPTACLE
6 PIN REMOTE	14 PIN WIRE FEEDER
RECEPTACLE	14 PIN WIRE FEEDER
	RECEPTACLE
ELECTRODE	TO WORK

TO WORK

TO CONTROL MODULE

ELECTRODE CABLE

K488 SG

CONTROL MODULE

K691-10

INPUT CABLE

K487-25

SPOOL GUN

DIAGRAMS

CAUTION : BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE "LINCOLN" (CONTACT CLOSURE) POSITION BEFORE ATTEMPTING TO OPERATE CONTROL MODULE. INCORRECT SWITCH POSITION COULD RESULT IN DAMAGE TO THE CONTROL MODULE AND/OR POWER SOURCE.

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. SEE OPERATING MANUAL.

N.B. USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY. POSITION THE SELECTOR SWITCH TO "WIRE WELDING CV". PLACE WELDING TERMINALS SWITCH TO "REMOTELY CONTROLLED" POSITION.

N.C. IF OPTIONAL K857 REMOTE OUTPUT CONTROL IS CONNECTED TO 6 PIN RECEPTACLE,PLACE LOCAL REMOTE SWITCH IN "REMOTE" POSITION.

N.D. PLACE IDLE SWITCH IN "HIGH" IDLE POSITION.

7-18-98

M18911

F-2

Image 38

Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section CSection D Section FHEIGHT2 Width Depth Weight InstallationWelding Range Open Circuit Voltage Auxiliary Power1 Bore x StrokeStoring Safety PrecautionsLocation / Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingOIL PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection Fuel USE Diesel Fuel onlyWelding Terminals Remote ControlHigh Frequency Generators for TIG Applications Welding Output Cables Auxiliary Power ReceptaclesStandby Power Connections Machine GroundingPower Connection of LN-7 or LN-8 to the Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Operation Safety InstructionsDesign Features and Advantages Operating InstructionsK1639-1 Commander 500 Standard Model For Auxiliary PowerOther Features Welding CapabilityStart Pushbutton Controls and SettingsRUN- Stop Switch Fuel Level Gauge and LightIdler Operational exceptions Idler SwitchOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Hour MeterAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine Typical Fuel Consumption Welder OperationBREAK-IN Period Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 500 Settings When Using the K799 HI-FREQ UnitCommander 500 Settings When Using the K930-1 TIG Module Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationWire Feed Constant Voltage WELD- ING Table B.4 Commander 500 Simultaneous Welding and Power Loads Recommended Optional Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Battery Handling Cooling System Cooling Blower BeltCleaning Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance Brush Removal and ReplacementTroubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander 500 Wiring DiagramConnection Diagram Commander / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitTo Wire Feed Unit Connection DiagramRemote Control Electrode CableConnection Diagram Commander to K867 Adapter Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To Work Commander / LN-8 Connection DiagramTo LN-8 Input Cable Plug K595 Control Cable To Work PIN Commander / K930 TIG Module / Connection Diagram Commander / LN-742 Connection Diagram To LN-742 Input Cable Plug K592 Control CableDimension Print 24.97Basic Course $700.00Precaucion Aviso DE