Lincoln Electric IM644-A manual Table of Contents

Page 7

vi

 

vi

 

 

TABLE OF CONTENTS

 

 

 

 

 

 

 

 

Page

 

Safety

i-iv

 

 

 

 

 

 

 

Installation

Section A

 

 

Technical Specifications

A-1

 

 

Safety Precautions

A-2

 

 

Location/ Ventilation

A-2

 

 

Storing

A-2

 

 

Stacking

A-2

 

 

Angle of Operation

A-2

 

 

Lifting

A-3

 

 

High Altitude Operation

A-3

 

 

High Temperature Operation

A-3

 

 

Towing

A-3

 

 

Pre-Operation Engine Service

A-4

 

 

Oil

A-4

 

 

Fuel

A-4

 

 

Fuel Cap

A-4

 

 

Engine Cooling System

A-4

 

 

Battery Connection

A-4

 

 

Muffler Outlet Pipe

A-5

 

 

Spark Arrester

A-5

 

 

High Frequency Generators for TIG Applications

A-5

 

 

Remote Control

A-5

 

 

Welding Terminals

A-5

 

 

Welding Output Cables

A-6

 

 

Machine Grounding

A-6

 

 

Auxiliary Power Receptacles

A-6

 

 

Standby Power Connections

A-6

 

 

Connection of Lincoln Electric Wire Feeders

A-8

 

 

 

 

 

 

Operation

Section B

 

 

Safety Instructions

B-1

 

 

General Description

B-1

 

 

Recommended Applications

B-1

 

 

Design Features and Advantages

B-1

 

 

Welding Capability

B-2

 

 

Controls and Settings

B-3

 

 

Engine Controls

B-3

 

 

Welder Controls

B-5

 

 

Auxiliary Power Controls

B-5

 

 

Engine Operation

B-6

 

 

Starting the Engine

B-6

 

 

Stopping the Engine

B-6

 

 

Break-In Period

B-7

 

 

Typical Fuel Consumption

B-7

 

 

Welder Operation

B-7

 

 

Stick Welding

B-7

 

 

TIG Welding

B-7

 

 

Wire Feed (Constant Voltage) Welding

B-9

 

 

Auxiliary Power Operation

B-9

 

 

Simultaneous Welding and Auxiliary Power Loads

B-9

 

 

Extension Cord Length Recommendations

B-10

 

 

 

 

 

 

 

 

 

 

 

 

COMMANDER 500

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section CSection D Section EBore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightStacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection OILHigh Frequency Generators for TIG Applications Remote ControlWelding Terminals Machine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower Connection of the LN-25 to the Commander Connection of Lincoln Electric Wire FeedersConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Operating Instructions Safety InstructionsDesign Features and Advantages OperationWelding Capability For Auxiliary PowerOther Features K1639-1 Commander 500 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN- Stop Switch Start PushbuttonHour Meter Idler SwitchOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler Operational exceptionsAuxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Stick Welding Welder OperationBREAK-IN Period Typical Fuel ConsumptionCommander 500 Settings When Using the K930-1 TIG Module Commander 500 Settings When Using the K799 HI-FREQ UnitTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage WELD- ING Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads Table B.4 Commander 500 Simultaneous Welding and Power Loads Optional Field Installed Accessories AccessoriesRecommended Optional Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator ASSEM- BLY Fuel FiltersWater Separator Element Cooling System Cooling Blower Belt Battery HandlingBrush Removal and Replacement Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance CleaningHOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection DiagramElectrode Cable Connection DiagramRemote Control To Wire Feed UnitCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To LN-8 Input Cable Plug K595 Control Cable Commander / LN-8 Connection DiagramTo Work To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE