Lincoln Electric IM644-A manual Remove the Three Screws Shown and USE

Page 43

COMMANDER 500

CONNECTION DIAGRAM & INSTALLATION DETAIL

COMMANDER TO LN-23P WITH ADAPTER KIT

INSTALLATION INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

WARNING

1. REPLACE EXISTING BRACKET ON ADAPTER KIT

SCREWS

 

 

 

 

 

 

 

 

 

ASSEMBLY WITH THE ADAPTER BRACKET THAT

 

 

 

 

 

 

 

 

 

 

 

 

 

HAS A HALF INCH SQUARE HOLE IN IT.

 

 

 

 

 

Do not operate with panels open.

 

Keep guards in place.

2. REMOVE THE THREE SCREWS SHOWN AND USE

 

 

 

 

 

 

 

 

 

 

 

Disconnect NEGATIVE (-) BATTERY LEAD

Keep away from moving parts.

THEM TO FASTEN THE ADAPTER KIT ASSEMBLY

 

 

 

 

 

before servicing.

 

 

 

 

 

Only qualified personnel should install,use

ONTO THE WELDER.

 

 

 

 

 

 

Do not touch electrically live parts.

 

or service this equipment.

ENGINE WELDER WITH

ENGINE WELDER

 

 

 

 

 

 

 

 

 

 

 

 

115 VAC AUXILIARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 PIN AMPHENOL

 

 

 

 

 

 

 

 

 

 

 

 

OPERATING INSRTUCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

N.A. WELDING CABLES MUST BE OF PROPER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITY FOR THE CURRENT AND THE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DUTY CYCLE OF IMMEDIATE AND FUTURE

 

 

9 CONDUCTOR ADAPTER CABLE

 

 

 

 

 

 

 

 

 

 

APPLICATIONS. SEE OPERATING MANUAL

 

 

 

 

 

 

 

 

 

K350-1

 

 

FOR PROPER SIZES.

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

TO

 

 

 

 

 

 

 

 

 

 

 

 

N.B. IF ONLY ONE LN-23P IS USED, CONNECT

 

WORK

 

 

 

 

 

 

 

 

 

 

 

 

TO FEEDER "A" TERMINAL STRIP IN

 

 

 

 

 

 

LN-23P ADAPTER KIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADAPTER.

 

 

 

FEEDER "A"

 

 

FEEDER "B"

 

N.C. USE VOLTMETER SWITCH TO SELECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

602

604

75

76

77

521

602

604

75

76

77

521

DESIRED ELECTRODE POLARITY. POSITION

 

 

THE SELECTOR SWITCH TO "WIRE WELDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CV".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.D. IF REMOTE OUTPUT CONTROL IS USED,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLACE LOCAL/REMOTE SWITCH IN "REMOTE"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.E THE OUTPUT CONTROL SWITCH MUST BE IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THE "WELDING TERMINALS REMOTELY

N.A.

 

N.B.

 

 

 

 

 

 

 

 

 

 

 

CONTROLLED" POSITION.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: WHEN MOUNTING ADAPTER TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDER, SPECIAL CARE IS TO BE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAKEN AS NOT TO DAMAGE ANY

WORK

LN-23P

 

 

 

 

 

 

LN-23P

 

 

 

 

 

MACHINE COMPONENTS, SUCH AS/BUT

 

 

 

 

 

 

 

 

 

 

 

 

 

NOT LIMITED TO ELECTRICAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPONENTS, WIRES OR FUEL TANKS.

ELECTRODE

 

WIRE FEEDER "A"

ELECTRODE

 

WIRE FEEDER "B"

 

 

7-18-98

M17866

CONNECTION DIAGRAM:

F-7

DIAGRAMS

F-7

Image 43
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section CSection D Section EBore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightStacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection OILHigh Frequency Generators for TIG Applications Remote ControlWelding Terminals Machine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower Connection of the LN-25 to the Commander Connection of Lincoln Electric Wire FeedersConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Operating Instructions Safety InstructionsDesign Features and Advantages OperationWelding Capability For Auxiliary PowerOther Features K1639-1 Commander 500 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN- Stop Switch Start PushbuttonHour Meter Idler SwitchOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler Operational exceptionsAuxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Stick Welding Welder OperationBREAK-IN Period Typical Fuel ConsumptionCommander 500 Settings When Using the K930-1 TIG Module Commander 500 Settings When Using the K799 HI-FREQ UnitTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage WELD- ING Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads Table B.4 Commander 500 Simultaneous Welding and Power Loads Optional Field Installed Accessories AccessoriesRecommended Optional Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator ASSEM- BLY Fuel FiltersWater Separator Element Cooling System Cooling Blower Belt Battery HandlingBrush Removal and Replacement Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance CleaningHOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection Diagram Electrode Cable Connection Diagram Remote Control To Wire Feed UnitCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To LN-8 Input Cable Plug K595 Control Cable Commander / LN-8 Connection DiagramTo Work To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE