Lincoln Electric IM644-A manual Table B.4 Commander 500 Simultaneous Welding and Power Loads

Page 27

B-10

 

OPERATION

 

B-10

 

 

 

 

 

TABLE B.4 Commander 500 Simultaneous Welding and Power

Loads

Welding

Output Range

Setting

Welding Output

Permissible

Power - Watts

(Unity Power

Permissible Auxiliary Current in Amperes

30-575

500

350

250

150

90

500A/40V

500A/40V

350A/30V

250A/29V

150A/27V

90A/25V

Factor)

0

0

9500

12000

12000

12000

@120 V ±10% *

0

0

80*

100**

100**

100**

@ 240 V ±10%

0

0

40

50

50

50

*Each duplex receptacle is limited to 20 amps.

**Not to exceed 50 A per 120 VAC branch circuit when splitting the 240 VAC output.

TABLE B.5 Commander 500 Extension Cord Length

Recommendations

Current

Voltage

Load

 

 

Maximum Allowable Cord Length in ft. (m) for Conductor Size

 

 

(Amps)

(Volts)

(Watts)

14 AWG

12 AWG

10 AWG

8 AWG

6 AWG

4 AWG

15

120

1800

30

(9)

40

(12)

75

(23)

125

(38)

175

(53)

300

(91)

15

240

3600

60

(18)

75

(23)

150

(46)

225

(69)

350

(107)

600

(183)

20

120

2400

 

 

30

(9)

50

(15)

88

(27)

138

(42)

225

(69)

20

240

4800

 

 

60

(18)

100

(30)

175

(53)

275

(84)

450

(137)

25

240

6000

 

 

 

 

90

(27)

150

(46)

225

(69)

250

(76)

30

240

7200

 

 

 

 

75

(23)

120

(37)

175

(53)

300

(91)

38

240

9000

 

 

 

 

 

 

100

(30)

150

(46)

250

(76)

50

240

12000

 

 

 

 

 

 

 

 

125

(38)

200

(61)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conductor size is based on manimum 2.0% voltage drop.

COMMANDER 500

Image 27
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section CSection D Section EBore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightStacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection OILRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Machine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Operating Instructions Safety InstructionsDesign Features and Advantages OperationWelding Capability For Auxiliary PowerOther Features K1639-1 Commander 500 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN- Stop Switch Start PushbuttonHour Meter Idler SwitchOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler Operational exceptionsAuxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Stick Welding Welder Operation BREAK-IN Period Typical Fuel ConsumptionCommander 500 Settings When Using the K799 HI-FREQ Unit Commander 500 Settings When Using the K930-1 TIG ModuleTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Auxiliary Power Operation Wire Feed Constant Voltage WELD- INGSimultaneous Welding and AUXIL- Iary Power Loads Table B.4 Commander 500 Simultaneous Welding and Power Loads Accessories Optional Field Installed AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator ASSEM- BLYWater Separator Element Cooling System Cooling Blower Belt Battery HandlingBrush Removal and Replacement Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance CleaningHOW to USE Troubleshooting Guide TroubleshootingSymptoms Possible AreasCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection DiagramElectrode Cable Connection DiagramRemote Control To Wire Feed UnitCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol Commander / LN-8 Connection Diagram To LN-8 Input Cable Plug K595 Control CableTo Work To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE