Lincoln Electric IM644-A manual Installation, Bore x Stroke, HEIGHT2 Width Depth Weight

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A-1

 

INSTALLATION

 

A-1

 

 

 

 

 

TECHNICAL SPECIFICATIONS - Commander 500 (K1639-1 & -2)

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

Make/Model

Description

Speed (RPM)

Displacement

Starting

Capacities

 

 

 

 

System

 

 

 

 

 

 

 

Deutz

3 cylinder

High Idle 1900

173 cu. in

12VDC battery

Fuel: 25 gal.

F3L 912

44 HP(33 kw)

Low Idle 1400

(2.83 L)

& Starter

94.6 L

Diesel Engine

@ 1800 RPM

Full Load 1800

 

 

 

Bore x Stroke

 

Oil: 9.5 Qts.

 

 

 

 

 

 

 

 

 

9.0 L

 

 

 

3.94” x 4.72”

 

 

 

 

 

(100mm x 120mm)

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

Duty Cycle

 

Welding Output

 

 

 

Volts at Rated Amps

 

100%

 

 

500 Amps (DC multi-purpose)

 

 

 

40 Volts

 

 

 

 

 

 

 

 

 

 

 

 

60%

 

 

550 Amps (DC multi-purpose)

 

 

 

36 Volts

 

 

 

 

 

 

 

 

 

 

 

 

50%

 

 

575 Amps (DC multi-purpose)

 

 

 

35 Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

 

Welding Range

 

Open Circuit Voltage

 

 

Auxiliary Power1

 

30 - 575 Amps CC/CV

 

90 Max OCV

 

 

 

120/240 VAC

 

 

 

 

 

 

 

 

 

12,000 Watts, 60 Hz.

 

15 - 200 Amps TIG

 

@1900 RPM

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT2

 

WIDTH

 

DEPTH

 

 

WEIGHT

 

42.0 in.

 

31.5 in.

 

63.1 in.

 

 

1640 lbs.(744 kg)

 

 

 

 

 

 

 

 

 

 

 

( Approx.)

 

1066.8 mm

 

800.1 mm

 

1602.7 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Output rating in watts is equivalent to volt-amperes at unity power factor.

Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

2. Top of Enclosure. Add 8.9” (226.1mm) for exhaust.

COMMANDER 500

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE Sûreté Thank You Table of Contents Section D Section CSection E Section FWelding Range Open Circuit Voltage Auxiliary Power1 InstallationHEIGHT2 Width Depth Weight Bore x StrokeLocation / Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingEngine Cooling System Battery Connection PRE-OPERATION Engine ServiceOIL Fuel USE Diesel Fuel onlyRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Standby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Design Features and Advantages Safety InstructionsOperation Operating InstructionsOther Features For Auxiliary PowerK1639-1 Commander 500 Standard Model Welding CapabilityRUN- Stop Switch Controls and SettingsStart Pushbutton Fuel Level Gauge and LightOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler SwitchIdler Operational exceptions Hour MeterAuxiliary Power Controls Engine Operation Starting the EngineStopping the Engine BREAK-IN Period Welder OperationTypical Fuel Consumption Stick WeldingCommander 500 Settings When Using the K799 HI-FREQ Unit Commander 500 Settings When Using the K930-1 TIG ModuleTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Auxiliary Power Operation Wire Feed Constant Voltage WELD- INGSimultaneous Welding and AUXIL- Iary Power Loads Table B.4 Commander 500 Simultaneous Welding and Power Loads Accessories Optional Field Installed AccessoriesRecommended Optional Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator ASSEM- BLYWater Separator Element Cooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide TroubleshootingSymptoms Possible AreasCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection DiagramRemote Control Connection DiagramTo Wire Feed Unit Electrode CableCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol Commander / LN-8 Connection Diagram To LN-8 Input Cable Plug K595 Control CableTo Work To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE