Lincoln Electric IM644-A manual Connection of AN LN-23P Wire Feeder to the Commander

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INSTALLATION

 

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CONNECTION OF AN LN-23P WIRE FEEDER TO THE COMMANDER 500

a.Shut the welder off.

b.Connect the LN-23P per instructions on the appro- priate connection diagram in the DIAGRAMS sec- tion. (NOTE): When connecting an LN-23P to the Commander 500, a K350-1 adapter kit must be used.

c.Set the “VOLTMETER” switch to “-”.

d.Set the “SELECTOR” switch to “WIRE WELDING” position.

e.Set the “WELDING TERMINALS” switch to “WELD-

ING TERMINALS ALWAYS ON”.

f.Set the ARC CONTROL to desired crispness. SOFT for MIG - crisp for Innershield.

g.Set the “LOCAL/ REMOTE” switch to the desired setting depending upon where the power sources output is being controlled from.

h.Set the “IDLE” switch to the “HIGH” position. If you are using an LN-23P with the K350-1 adapter kit, the electrode is not energized until the gun trigger is closed.

CONNECTION OF AN NA-3 AUTOMATIC WELDING SYSTEM TO THE COMMANDER 500

For connection diagrams and instructions for connect- ing an NA-3 Welding System to the Commander 500, refer to the NA-3 Welding System instruction manual. The connection diagram for the LN-8 can be used for connecting the NA-3.

CONNECTION OF AN LN-742 TO THE COMMANDER 500 (Requires optional K1597-1,

42 VAC Transformer Kit).

a.Shut the welder off.

b.Connect the LN-742 per instructions on the appro- priate connection diagram in the DIAGRAMS sec- tion.

c.Set the “LOCAL/ REMOTE” switch to REMOTE.

d.Set the “WIRE FEEDER VOLTMETER” switch to either “+” or “-” as required by the electrode being used.

e.Set the “SELECTOR” switch to the “WIRE WELD- ING-CV” position.

f.Adjust the “ARC CONTROL” knob to desired Crispness. SOFT for MIG and CRISP for Innershield.

g.Set the “WELDING TERMINALS” switch to the

“WELDING TERMINALS” REMOTELY CON- TROLLED” position.

h.Set the “IDLE” switch to the “AUTO” position. When not welding, the Commander 500 engine will be at the low idle speed.

COMMANDER 500

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section D Section CSection E Section FWelding Range Open Circuit Voltage Auxiliary Power1 InstallationHEIGHT2 Width Depth Weight Bore x StrokeLocation / Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingEngine Cooling System Battery Connection PRE-OPERATION Engine ServiceOIL Fuel USE Diesel Fuel onlyWelding Terminals Remote ControlHigh Frequency Generators for TIG Applications Standby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Connection of LN-7 or LN-8 to the Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Design Features and Advantages Safety InstructionsOperation Operating InstructionsOther Features For Auxiliary PowerK1639-1 Commander 500 Standard Model Welding CapabilityRUN- Stop Switch Controls and SettingsStart Pushbutton Fuel Level Gauge and LightOIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and Light Idler SwitchIdler Operational exceptions Hour MeterAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine BREAK-IN Period Welder OperationTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 500 Settings When Using the K799 HI-FREQ UnitCommander 500 Settings When Using the K930-1 TIG Module Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationWire Feed Constant Voltage WELD- ING Table B.4 Commander 500 Simultaneous Welding and Power Loads Recommended Optional Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Commander 500 Wiring Diagram DiagramsConnection Diagram To Work Electrode Cable To Wire Feed Unit Commander / K867 / K775 / LN-7 Connection DiagramRemote Control Connection DiagramTo Wire Feed Unit Electrode CableCommander to K867 Adapter Connection Diagram Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To Work Commander / LN-8 Connection DiagramTo LN-8 Input Cable Plug K595 Control Cable To Work PIN Commander / K930 TIG Module / Connection Diagram To LN-742 Input Cable Plug K592 Control Cable Commander / LN-742 Connection Diagram24.97 Dimension Print$700.00 Basic CoursePrecaucion Aviso DE