Lincoln Electric IM644-A manual Controls and Settings, RUN- Stop Switch, Start Pushbutton

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B-3

 

OPERATION

 

B-3

 

 

 

 

 

CONTROLS AND SETTINGS

All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow.

Figure B.1 Case Front Panel Controls

 

9

 

10

 

 

9

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

OIL

OIL

 

00000 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOURS

 

 

 

FUEL

TEMP

PRESS

AMPS

 

 

24

13

18

15

16

25

21

22

11

12

19

 

17

23

 

 

14

ENGINE CONTROLS (Items 1 through 8)

1. RUN- STOP SWITCH

When placed in the “RUN” position, this switch ener- gizes the fuel solenoid and other electric accessories. When placed in the “STOP” position, the flow of fuel to the injection pump is stopped to shut down the engine. (Note: If the switch is left in the "RUN" position and the engine is not running, the fuel solenoid will be engaged for 15 seconds and then shut down. This is to protect the battery from discharge. After 15 seconds, the Run

/Stop switch must be toggled off then on before start- ing.)

2. START PUSHBUTTON

Energizes the starter motor to crank the engine. With the engine "Run / Stop" switch in the "Run" position, push and hold the Start button to crank the engine; release as the engine starts. Start button must be depressed for a minimum of two seconds. Do not press while engine is running since this can cause damage to the ring gear and/or starter motor.

3. FUEL LEVEL GAUGE AND LIGHT

(K1639-2 only) - Displays the level of diesel fuel in the 25-gallon fuel tank. The

yellow light turns on when the fuel gage reaches the reserve level. Once the reserve level is reached, the engine protection system will shut down the engine after 30 minutes of operation. The machine can be restarted and operated for an additional 30 minutes before the protection system will shut down the engine. This ability to override the engine protection is to allow the operator to “finish up” if necessary. The operator must watch the fuel level closely to prevent running out of fuel and having to bleed the system.

COMMANDER 500

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section C Section DSection E Section FInstallation Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeSafety Precautions Location / VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine Service Engine Cooling System Battery ConnectionOIL Fuel USE Diesel Fuel onlyWelding Terminals Remote ControlHigh Frequency Generators for TIG Applications Auxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Connection of LN-7 or LN-8 to the Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Safety Instructions Design Features and AdvantagesOperation Operating InstructionsFor Auxiliary Power Other FeaturesK1639-1 Commander 500 Standard Model Welding CapabilityControls and Settings RUN- Stop SwitchStart Pushbutton Fuel Level Gauge and LightIdler Switch OIL Pressure Gauge K1639-2 Std., K1639-1 Opt. and LightIdler Operational exceptions Hour MeterAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine Welder Operation BREAK-IN PeriodTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 500 Settings When Using the K799 HI-FREQ UnitCommander 500 Settings When Using the K930-1 TIG Module Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationWire Feed Constant Voltage WELD- ING Table B.4 Commander 500 Simultaneous Welding and Power Loads Recommended Optional Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Battery Handling Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceCleaning Brush Removal and ReplacementTroubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander 500 Wiring DiagramConnection Diagram Commander / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitConnection Diagram Remote ControlTo Wire Feed Unit Electrode CableConnection Diagram Commander to K867 Adapter Connection DiagramCommander / K867 / LN-8 Connection Diagram Remove the Three Screws Shown and USE PIN Amphenol To Work Commander / LN-8 Connection DiagramTo LN-8 Input Cable Plug K595 Control Cable To Work PIN Commander / K930 TIG Module / Connection Diagram Commander / LN-742 Connection Diagram To LN-742 Input Cable Plug K592 Control CableDimension Print 24.97Basic Course $700.00Precaucion Aviso DE