Lincoln Electric IM649 manual Wave Designer TM

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IM649

Wave DesignerTM	May, 1999

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO

NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

Wave Designer Pro Off Line - pulse.swf

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Pulse Waveform Editor				700
Pulse Waveform Editor
Wire Feed Speed		50	Edit	600
Wire Feed Speed		50	Edit
Ramp Up Rate		600		500
Ramp Up Rate		600
Ramp Overshoot %		-20		400
Peak Amps		250		300
Peak Time ms		1.2		200
				200
Tailout Time		3.0
				100
Tailout Speed		.100
Stepoff Amps		40		0	0	3	6	9	12	15	18	21	24	27	30
Stepoff Amps		40

Backgrd Amps		21
Backgrd Amps		21

Backgrd Time		33.4

Frequency		26.4
Frequency		26.4


Start	Adapt	Short	End


	About
	About

Status	AC.sco loaded								Off Line	Stand by		Adaptive
Status									Off Line	Stand by		Adaptive

SOFTWARE OPERATOR’S MANUAL

World's Leader in Welding and Cutting Products

Premier Manufacturer of Industrial Motors

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information KEY Topics IntroductionProduct Overview User ResponsibilityWelding Equipment Requirements Software Release DataSoftware Installation Procedure Software InstallationFile Storage Locations Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Arcscope Using the ARC Scope WindowIntroduction GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Appendix Overview Pulse Wave Shaping PrinciplesAppendix a Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer Adaptive Mode Adaptive and NON-ADAPTIVE ModeNON-ADAPTIVE Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Pinch Start Secondary STT Waveform ComponentsPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4