Lincoln Electric IM649 manual Primary STT Waveform Components, Peak Current

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B-12

STT WAVE SHAPING PRINCIPLES

Appendix B

B.5 PRIMARY STT WAVEFORM COMPONENTS

The following paragraphs describe how peak current, background current, and tailout effect weld droplet transfer.

B.5.1 PEAK CURRENT

The peak current control acts similar to an “arc pinch” control. Peak current serves to establish the arc length and promote good fusion. Higher peak current levels will cause the arc to broaden momentarily while increasing the arc length. If set too high, long arc lengths will inhibit travel speed. Setting this level too low will cause instability and wire stubbing. In practice, this current level should be adjusted for minimum spatter and puddle agitation.

ADJUST ARC LENGTH WITH PEAK CURRENT

LOW OPTIMUM HIGH

27850064

NOTE: In 100% CO2 shielding gas applications, the peak current level should be set greater than in a similar application using a high percentage Argon blend. Longer initial arc lengths with 100% CO2 are required to reduce spatter.

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents License Information Wave Designer Software License AgreementIii License Information Product Overview IntroductionKEY Topics User ResponsibilitySoftware Release Data Welding Equipment RequirementsSoftware Installation Software Installation ProcedureFile Storage Locations Equipment Interface Connections Welcome to Wave DesignerControl Board DIP Switch Setting Upgrade Firmware EQUIPMENT/SOFTWARE StartupSoftware Operation Synergic Welding and WorkpointsWorking in Wave Designer Waveform Editor WindowAbout the Procedure Waveform Editor Tool BAR File MenuTools Menu ToolsPrint Menu Wave Designer Pro Waveform EditorEditing and Selecting Workpoints MenuEditing Workpoints WorkPoint EditorSelecting Workpoints EffortsEditing Variable Parameters Expand GraphicWave Design Process Reference Paragraph see Appendix aFlashing PowerWave Custom Weld Files Downloading Wave ShapesAutosave Software Operation Using the ARC Scope Window ArcscopeIntroduction Other ARC Scope Options GSFFile Arcscope Troubleshooting Overview Wave Designer Troubleshooting ProcedureTroubleshooting Pulse Wave Shaping Principles Appendix OverviewAppendix a Gmaw Pulse Overview Figure A-1. Pulse Waveform ParametersFigure A-2. Weld Droplet Transfer Adaptive and NON-ADAPTIVE Mode Adaptive ModeNON-ADAPTIVE Mode Figure A-4. Process Flowchart Pulse Wave Design ProcessSelecting a Starting Wave Shape Customizing the Wave Shape Select a WorkpointAdapting Stickout Close the Adaptive Loop / Adjust the Peak Voltage Select an Adaptive Type OptionalAdjust the Start Control Parameters Optional Start ControlAdjust the Shorting Control Parameters Optional Shorting ControlAdjust the End Condition Parameters Optional End ConditioningGo Figure / Make the Waveform Synergic Developing the 2nd WorkpointPrimary Pulse Waveform Components Peak Current and Peak TimeFrequency Background CurrentSecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles STT Wave Shaping Principles Appendix BSTT Overview Peak Time Peak Amps Tailout SpeedFigure B-2. Weld Droplet Transfer Surface Tension Transfer STT Surface Tension TransferSTT Wave Shaping Principles STT Wave Design Process Reference Paragraph see Appendix BSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Primary STT Waveform Components Peak CurrentTailout PINCH/PEAK Secondary STT Waveform ComponentsPinch Start Peak TimeSTT Waveform Editor STT Waveform Editor Index Index-1Index-2 Index-3 VoltageIndex-4