Lincoln Electric IM649 manual WorkPoint Editor

Page 65

Appendix B

STT WAVE SHAPING PRINCIPLES

B-11

4. “Go Figure” / Make the Waveform Synergic

Weld synergy is established by shaping the 2nd and all subsequent workpoints. Being synergic, the waveform parameters automatically adjust to programmed data table values. The data table values are unique for selected wire feed speeds. Thereby, the output of the power source changes in response to changes in the wire feed speed, as controlled by the Invertec’s WFS encoder setting. The process of making the waveform synergic involves two procedures; developing the 2nd workpoint and workpoints interpolation.

Developing the 2nd Workpoint

Develop the second workpoint in the same manner as the first.

 

 

WorkPoint Editor

 

 

 

 

WorkPoint Editor

 

 

 

 

 

 

 

0

 

90

 

 

 

 

 

 

 

 

 

 

 

1

 

170

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

225

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inch / min meter / min

Go Figure

WORKPOINT VARIABLE

FIXED VALUE

INTERPOLATED/

EXTRAPOLATED VALUE

WP3

WP2

WP1

WP0

WIRE FEED SPEEDS

28750056

Workpoints Interpolation

After shaping the second waveform, open the workpoint editor and click on the button. Wave Designer interpolates the waveform parameters for each selected wire feed speed between the first and second developed workpoints. These steps can be repeated multiple times to fine tune all the workpoints. The set (fixed) wire feed speeds are those indicated (checked) in the workpoints listing. Go Figure will interpolate/extrapolate between/from set workpoints.

WAVE DESIGNER

Image 65
Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information KEY Topics IntroductionProduct Overview User ResponsibilityWelding Equipment Requirements Software Release DataFile Storage Locations Software InstallationSoftware Installation Procedure Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Introduction Using the ARC Scope WindowArcscope GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Appendix a Pulse Wave Shaping PrinciplesAppendix Overview Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer NON-ADAPTIVE Mode Adaptive and NON-ADAPTIVE ModeAdaptive Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Pinch Start Secondary STT Waveform ComponentsPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4