Lincoln Electric IM649 manual Introduction, KEY Topics, Product Overview, User Responsibility

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Section 1

INTRODUCTION

1-1

KEY TOPICS

This symbol indicates the location of key concepts throughout this manual.

1.1 PRODUCT OVERVIEW

Wave Designer is a visual, interactive software application used to modify wave shapes for use with programmable waveform-controlled welding machines such as the Power Wave 455. The Wave Designer software package includes a standard set of waveforms commonly used in commercial and industrial welding applications.

The Wave Designer software package is intended for use by a weld application engineer in concert with a skilled welding technician properly trained in welding applications.

This Instruction Manual guides you through the installation and operation of Wave Designer to modify selected standard wave shapes and produce pulsed waveforms tailored to your specific welding applications. The resulting custom waveforms automatically adjust your welding machine to produce consistent weld transfers throughout a range of wire feed speeds and arc lengths.

1.2 USER RESPONSIBILITY

Because design, fabrication, erection, and welding variables affect the results obtained in applying this type of information, the serviceability of a product or structure is the responsibility of the user. Variations such as plate chemistry, plate surface condition (oil, scale), plate thickness, preheat, quench, joint fit-up, gas type, gas flow rate, and equipment may produce results different than those expected. Some adjustments to procedures may be necessary to compensate for unique individual conditions. When possible, test all procedures, duplicating actual field conditions.

1.3 COMPUTER SYSTEM REQUIREMENTS

Wave Designer software is intended for use on Windows 95, Windows 98, or Windows NT 4.0. It will not work with Windows NT 3.51, Windows 3.1, or Windows for Workgroups. The core of this product is architecture-neutral (operating system independent). If you would like to have Wave Designer on Solaris SPARC, Solaris x86, MAC OS, AIX, OS/2, or Linux, please notify us at wavedesigner@lincolnelectric.com. With Java Internationalization, Wave Designer can support numerous European and Asian languages. Send your foreign language request to wavedesigner@lincolnelectric.com.

We recommend a Pentium processor, 32 MB of RAM, and 6 MB of hard drive disk space for efficient program operation. When running, Wave Designer occupies at least 10 MB of RAM. If your computer is low in memory, we suggest you close other programs that consume large memory. If you have less than 32 MB RAM, you may be able to run Wave Designer with “virtual memory”. Set up virtual memory with one of the following command sequences.

In Windows 95 or 98 Start Settings Control Panel System Performance Virtual Memory Let me specify my own virtual memory settings Minimum 100 OK Are you sure you want to continue? Yes Close Do you want to restart your computer now? Yes

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information User Responsibility IntroductionKEY Topics Product OverviewWelding Equipment Requirements Software Release DataSoftware Installation Procedure Software InstallationFile Storage Locations Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Arcscope Using the ARC Scope WindowIntroduction GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Appendix Overview Pulse Wave Shaping PrinciplesAppendix a Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer Adaptive Mode Adaptive and NON-ADAPTIVE ModeNON-ADAPTIVE Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Peak Time Secondary STT Waveform ComponentsPinch Start PINCH/PEAKSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4