Lincoln Electric IM649 manual Start Control

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Appendix A

PULSE WAVE SHAPING PRINCIPLES

A-19

6.The “Start”, “Short”, and “End” windows can be adjusted at this time to optimize the starting, shorting, and ending routines.

Our Experiment: We needed to adjust the starting variables. With the feeder’s run-in WFS set at 65 in/min, we set the starting variables to control the starting routine. With the assistance of ArcScope, we found good settings with these values: start volt 21.0, start time 35 milliseconds, and start current 180 amps. The OCV strike peak time and amps were acceptable as set.

Start Control - Pulse

Start Control

For Wire Feed Speed 150

Stage 1 : Wire Run In

Open Circuit Volt 48.0

Stage 2 : Striking Pulse

Strike Peak Time 2.0

Strike Peak Amps 550

Stage 3 : Arc Length Control

Start Volt 21.0

Start Time 88

Stage 4 : Current Control

Start Amps 172

7.Click on the button to display the WorkPoint Editor window. Check only those wire feed speed points that have been developed (only 150 in/min. at this point). The WorkPoint Editor can also be used to change the wire feed speed value of a workpoint. Workpoints can have the same value but must be in numerical order.

Select the button to set the wave shape parameters for all workpoints equal to the wave shape parameters of the 150 in/min. workpoint. Close the WorkPoint Editor window.

 

 

 

27850044

 

WorkPoint Editor

 

WorkPoint Editor

0

50

8

700

1

80

9

850

2

110

10

1000

3

150

11

1200

4

205

 

 

5

300

 

 

6

400

 

 

7

600

 

 

 

inch / min

 

meter / min

 

Go Figure

 

 

 

28750032

WAVE DESIGNER

Image 51
Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information User Responsibility IntroductionKEY Topics Product OverviewWelding Equipment Requirements Software Release DataSoftware Installation Software Installation ProcedureFile Storage Locations Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Using the ARC Scope Window ArcscopeIntroduction GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Pulse Wave Shaping Principles Appendix OverviewAppendix a Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer Adaptive and NON-ADAPTIVE Mode Adaptive ModeNON-ADAPTIVE Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Peak Time Secondary STT Waveform ComponentsPinch Start PINCH/PEAKSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4