Lincoln Electric IM649 manual Equipment Interface Connections, Welcome to Wave Designer

Page 10

2-2

SOFTWARE INSTALLATION

Section 2

FIGURE 2-1. WAVE DESIGNER STARTUP SCREEN.

Welcome to Wave Designer

Lincoln Electric Wave Designer Version 1.0

Copyright ©1998 The Lincoln Electric Company

All Rights Reserved

Wave Designer

WARNING: This computer program is protected by copyright law and international treaties. Unauthorized reproduction or distribution of this program, or any part of it, may be prosecuted to the maximum extent possible under the law.

United States Patent Pending

Comments? Write to wavedesigner@lincolnelectric.com

Initializing ... Please wait

27850002

2.3 EQUIPMENT INTERFACE CONNECTIONS

Wave Designer communicates welding parameter changes to the welding machine controller in real time (on-the-fly). To enable communication with Wave Designer, reconfigure the welding machine settings as follows:

1.Disconnect the electrical power to the welding machine.

2.Remove the control box LED display panel, Figure 2-2. Be careful not to pull hard on the panel wiring harness.

3.Locate the bottom DIP switch block (SW2) on the user interface control board. Move the last DIP switch (position #8) up and reinstall the LED display panel.

4.Toggle the control box SELECT switch up and down until the Weld Mode indicator lights up. Toggle the SET switch to get an OFF readout on the LED display.

5.An RS-232 serial communication cable is required to use Wave Designer software with Power Wave power sources. The Power Wave requires an RS-232 DB25 male connector. Most computers feature an RS-232 DB-9 female connector as the COM serial port. (e.g. Radio Shack cat no. 26-269 serial cable connects to this combination). Verify the set up on your computer as it may differ.

6.Connect the RS-232 cable between the COM1 port of your computer and the mating connector behind the front center panel of the power source, Figure 2-3.

WAVE DESIGNER

Image 10
Contents Wave Designer TM Page Table of Contents License Information Wave Designer Software License AgreementIii License Information Product Overview IntroductionKEY Topics User ResponsibilitySoftware Release Data Welding Equipment RequirementsSoftware Installation Procedure Software InstallationFile Storage Locations Equipment Interface Connections Welcome to Wave DesignerControl Board DIP Switch Setting Upgrade Firmware EQUIPMENT/SOFTWARE StartupSoftware Operation Synergic Welding and WorkpointsWorking in Wave Designer Waveform Editor WindowAbout the Procedure Waveform Editor Tool BAR File MenuTools Menu ToolsPrint Menu Wave Designer Pro Waveform EditorEditing and Selecting Workpoints MenuEditing Workpoints WorkPoint EditorSelecting Workpoints EffortsEditing Variable Parameters Expand GraphicWave Design Process Reference Paragraph see Appendix aFlashing PowerWave Custom Weld Files Downloading Wave ShapesAutosave Software Operation Arcscope Using the ARC Scope WindowIntroduction Other ARC Scope Options GSFFile Arcscope Troubleshooting Overview Wave Designer Troubleshooting ProcedureTroubleshooting Appendix Overview Pulse Wave Shaping PrinciplesAppendix a Gmaw Pulse Overview Figure A-1. Pulse Waveform ParametersFigure A-2. Weld Droplet Transfer Adaptive Mode Adaptive and NON-ADAPTIVE ModeNON-ADAPTIVE Mode Figure A-4. Process Flowchart Pulse Wave Design ProcessSelecting a Starting Wave Shape Customizing the Wave Shape Select a WorkpointAdapting Stickout Close the Adaptive Loop / Adjust the Peak Voltage Select an Adaptive Type OptionalAdjust the Start Control Parameters Optional Start ControlAdjust the Shorting Control Parameters Optional Shorting ControlAdjust the End Condition Parameters Optional End ConditioningGo Figure / Make the Waveform Synergic Developing the 2nd WorkpointPrimary Pulse Waveform Components Peak Current and Peak TimeFrequency Background CurrentSecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles STT Wave Shaping Principles Appendix BSTT Overview Peak Time Peak Amps Tailout SpeedFigure B-2. Weld Droplet Transfer Surface Tension Transfer STT Surface Tension TransferSTT Wave Shaping Principles STT Wave Design Process Reference Paragraph see Appendix BSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Primary STT Waveform Components Peak CurrentTailout PINCH/PEAK Secondary STT Waveform ComponentsPinch Start Peak TimeSTT Waveform Editor STT Waveform Editor Index Index-1Index-2 Index-3 VoltageIndex-4