Lincoln Electric IM649 manual Table of Contents

Page 3

 

i

 

TABLE OF CONTENTS

 

 

i

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

License Information

ii

 

 

 

 

 

 

 

 

 

 

Introduction

Section 1

1.1

Product Overview

1-1

 

 

1.2

User Responsibility

1-1

 

 

1.3

Computer System Requirements

1-1

 

 

1.4

Software Release Data

1-2

 

 

1.5

Welding Equipment Requirements

1-2

 

 

 

 

 

 

 

 

 

 

 

 

Software Installation

Section 2

2.1

File Storage Locations

2-1

 

 

2.2

Software Installation Procedure

2-1

 

 

2.3

Equipment Interface Connections

2-2

 

 

2.4

Equipment/Software Startup

2-4

 

 

2.5

Upgrade Firmware

2-4

 

 

 

 

 

 

 

 

 

 

 

Software Operation

Section 3

3.1

Synergic Welding and Workpoints

3-1

 

 

3.2

Working in Wave Designer

3-2

 

 

3.3

Wave Design Process

3-11

 

 

3.4

Downloading Wave Shapes

3-12

 

 

3.5

Autosave

3-13

 

 

 

 

 

 

 

 

 

 

 

 

ArcScope

Section 4

4.1

Introduction

4-1

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Section 5

5.1

Overview

5-1

 

 

5.2

Wave Designer Troubleshooting Procedure

5-1

 

 

 

 

 

 

 

 

 

 

 

Pulse Wave Shaping Principles

Appendix A

 

 

 

A.1 Appendix Overview

A-1

 

 

 

A.2 GMAW Pulse Overview

A-2

 

 

 

A.3 Adaptive and Non-Adaptive Mode

A-4

 

 

 

A.4 Pulse Wave Design Process

A-5

 

 

 

A.5 Primary Pulse Waveform Components

A-14

 

 

 

A.6 Secondary Waveform Parameters

A-16

 

 

 

A.7

Application Exercise

A-17

 

 

 

 

 

 

 

 

 

STT Wave Shaping Principles

Appendix B

 

 

 

B.1 Appendix Overview

B-1

 

 

 

B.2 STT Overview

B-2

 

 

 

B.3

STT (Surface Tension Transfer)

B-4

 

 

 

B.4 STT Wave Design Process

B-6

 

 

 

B.5 Primary STT Waveform Components

B-12

 

 

 

B.6 Secondary STT Waveform Components

B-14

 

 

 

B.7

Application Exercise

B-15

 

 

 

 

 

 

 

 

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information User Responsibility IntroductionKEY Topics Product OverviewWelding Equipment Requirements Software Release DataSoftware Installation Software Installation ProcedureFile Storage Locations Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Using the ARC Scope Window ArcscopeIntroduction GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Pulse Wave Shaping Principles Appendix OverviewAppendix a Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer Adaptive and NON-ADAPTIVE Mode Adaptive ModeNON-ADAPTIVE Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Peak Time Secondary STT Waveform ComponentsPinch Start PINCH/PEAKSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4