Lincoln Electric IM649 manual Figure B-2. Weld Droplet Transfer

Page 57

Appendix B

STT WAVE SHAPING PRINCIPLES

B-3

 

 

 

FIGURE B-2. WELD DROPLET TRANSFER.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PEAK

AMPS

TAILOUT

BACKGROUND AMPS

T0

T1

T2

T3

T5

T6

T7

27850060

From time T0 to T1: Background current is a steady-state current level, between 50 and

(Background Current) 100 Amps that maintains an arc to form a weld bead.

From time T1 to T2: An arc voltage detector indicates that the arc is shorted; background

(Ball Time)

current is reduced for approximately 0.75 milliseconds.

From time T2 to T3: High current is applied to speed the transfer of molten metal to the

(Pinch)

weld puddle. A dV/dt calculation indicates when fuse separation is

 

about to occur; current is reduced to 50 Amps.

Time T4:Fuse separation occurs at low current. Time T4 is a function of

(Fuse Separation)

voltage, and not indicated on the amperage waveform.

From time T5 to T6: A period of high arc current that melts the electrode back. (Plasma Boost)

From time T6 to T7: Arc current is reduced from Peak Amps to the Background current

(Plasma)level.

WAVE DESIGNER

Image 57
Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information KEY Topics IntroductionProduct Overview User ResponsibilityWelding Equipment Requirements Software Release DataSoftware Installation Software Installation ProcedureFile Storage Locations Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Using the ARC Scope Window ArcscopeIntroduction GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Pulse Wave Shaping Principles Appendix OverviewAppendix a Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer Adaptive and NON-ADAPTIVE Mode Adaptive ModeNON-ADAPTIVE Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Pinch Start Secondary STT Waveform ComponentsPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4