Lincoln Electric IM649 Secondary STT Waveform Components, Pinch Start, Pinch/Peak, Peak Time

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B-14

STT WAVE SHAPING PRINCIPLES

Appendix B

B.6 SECONDARY STT WAVEFORM COMPONENTS

NOTE: The Invertec STT power source circuitry automatically establishes proper values for most primary and secondary waveform components. The values can be adjusted, but should not be set far from their automatically set values.

B.6.1 PINCH START

The pinch start is the amperage setting that begins the ramp up to the maximum pinch current. Pinch start current must exceed background current.

B.6.2 PINCH/PEAK

Pinch/Peak is the ratio of maximum pinch current to peak current. This parameter is used to establish the desired maximum pinch current value.

B.6.3 PEAK TIME

Peak time is the duration of the plasma boost period (peak amps) in milliseconds. The duration of peak time is typically set from 1 to 2 milliseconds. Longer peak times may cause weld spatter.

B.6.4 dV/dt DETECT

The dV/dt detect setting determines at what point in the necking down process pinch current will be discontinued.

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents License Information Wave Designer Software License AgreementIii License Information Introduction KEY TopicsProduct Overview User ResponsibilitySoftware Release Data Welding Equipment RequirementsFile Storage Locations Software InstallationSoftware Installation Procedure Equipment Interface Connections Welcome to Wave DesignerControl Board DIP Switch Setting Upgrade Firmware EQUIPMENT/SOFTWARE StartupSoftware Operation Synergic Welding and WorkpointsWorking in Wave Designer Waveform Editor WindowAbout the Procedure Waveform Editor Tool BAR File MenuTools Menu ToolsPrint Menu Wave Designer Pro Waveform EditorEditing and Selecting Workpoints MenuEditing Workpoints WorkPoint EditorSelecting Workpoints EffortsEditing Variable Parameters Expand GraphicWave Design Process Reference Paragraph see Appendix aFlashing PowerWave Custom Weld Files Downloading Wave ShapesAutosave Software Operation Introduction Using the ARC Scope WindowArcscope Other ARC Scope Options GSFFile Arcscope Troubleshooting Overview Wave Designer Troubleshooting ProcedureTroubleshooting Appendix a Pulse Wave Shaping PrinciplesAppendix Overview Gmaw Pulse Overview Figure A-1. Pulse Waveform ParametersFigure A-2. Weld Droplet Transfer NON-ADAPTIVE Mode Adaptive and NON-ADAPTIVE ModeAdaptive Mode Figure A-4. Process Flowchart Pulse Wave Design ProcessSelecting a Starting Wave Shape Customizing the Wave Shape Select a WorkpointAdapting Stickout Close the Adaptive Loop / Adjust the Peak Voltage Select an Adaptive Type OptionalAdjust the Start Control Parameters Optional Start ControlAdjust the Shorting Control Parameters Optional Shorting ControlAdjust the End Condition Parameters Optional End ConditioningGo Figure / Make the Waveform Synergic Developing the 2nd WorkpointPrimary Pulse Waveform Components Peak Current and Peak TimeFrequency Background CurrentSecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles STT Wave Shaping Principles Appendix BSTT Overview Peak Time Peak Amps Tailout SpeedFigure B-2. Weld Droplet Transfer Surface Tension Transfer STT Surface Tension TransferSTT Wave Shaping Principles STT Wave Design Process Reference Paragraph see Appendix BSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Primary STT Waveform Components Peak CurrentTailout Secondary STT Waveform Components Pinch StartPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index Index-1Index-2 Index-3 VoltageIndex-4