Lincoln Electric IM649 manual Close the Adaptive Loop / Adjust the Peak Voltage

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Appendix A

PULSE WAVE SHAPING PRINCIPLES

A-9

3.Close the Adaptive Loop / Adjust the Peak Voltage

a.If the adaptive stickout window is not open, click on the button to open the window. Select the adaptive option to close the adaptive loop. Verify that the adaptive button lights up.

NOTE: When on-line with the adaptive loop closed, the wave shape parameters will be adapted (change) to maintain constant arc length. Adjusting one parameter in Wave Designer often forces the adaptive feature to modify other wave shape parameters. The adaptive nature of the program may be noticed when editing the parameters; changing one parameter value causes other parameter values to change in response. We recommend not changing pulse variables in the adaptive mode.

b.While the adaptive loop is closed, the peak voltage value displayed in the adaptive stickout window is adjustable. While welding a trial bead, adjust the peak voltage for an optimal arc length.

c.If desired, adjust the inductance value to achieve the desired weld pinch. If the inductance value is set too high, it will limit the rate of current change and may limit the ramp-up rate and tailout speed.

4.Select an Adaptive Type (Optional)

a.Click on the button on the Waveform Editor screen to view the Adapting Stickout screen. Click on the arrow in the adaptive type box to display the adaptive types listing.

b.Select each adaptive type in-turn and perform a trial weld. After performing a trial weld for each adaptive type, select the adaptive type best suited to the wire feed speed. A brief summary of the adaptive type characteristics is presented in Table A-1.

TABLE A-1. ADAPTIVE TYPE CHARACTERISTICS.

Adaptive Type

*Characteristics

Application

 

 

 

Sandia

Stepoff and background

lower wire feed speeds and where consistent

 

30%, frequency 45%

pulse values for droplet detachment are

 

 

required

 

 

 

Fresa

Peak current 10%, stepoff

intermediate wire feed speeds

 

and background 30%,

 

 

frequency 45%

 

 

 

 

Manzana

Peak current 20%, stepoff

high wire feed speeds; peak current is the

 

and background 10%,

controlling variable

 

frequency 30%

 

 

 

 

Naranja

Peak current and time 10%,

where highest range of peak adaptive control

 

stepoff and background

is required

 

10%, frequency 30%

 

 

 

 

Mora

Frequency 60%

typical for most pulse GMAW welding

 

 

machines

 

 

 

*Each adaptive type specifies which parameters are being adapted and the sensitivity of adaptiveness for each parameter. For example, Mora type adapts only one parameter — frequency — at a sensitivity level of 60%. In developing waveforms, try each adaptive type to determine the most desired result.

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information KEY Topics IntroductionProduct Overview User ResponsibilityWelding Equipment Requirements Software Release DataFile Storage Locations Software InstallationSoftware Installation Procedure Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Introduction Using the ARC Scope WindowArcscope GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Appendix a Pulse Wave Shaping PrinciplesAppendix Overview Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer NON-ADAPTIVE Mode Adaptive and NON-ADAPTIVE ModeAdaptive Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Pinch Start Secondary STT Waveform ComponentsPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4