Lincoln Electric IM649 manual STT Start Control

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B-10

STT WAVE SHAPING PRINCIPLES

Appendix B

3. Adjust the Start Control Parameters (Optional)

The start control parameters can be adjusted to define how the welding machine will respond when the arc is struck.

To view the start control window, click on the button on the Waveform Editor screen. Adjust the start control parameters to accommodate your welding application and per the following parameter descriptions.

STRIKE

STRIKE

 

TIME

 

PEAK I

 

STRIKE I

 

AVERAGE

START

AMPS

@

START

VOLTS

OPEN

CIRCUIT START TIME VOLTS

ARC

STRIKES

Start Control - STT

STT Start Control

For Wire Feed Speed 90

Stage 1: Wire Run In

Open Circuit Volt 42.00

Stage 2: Striking Pulse

Strike Peak I

750

Strike Time

1.0

Strike

700

Stage 3: Molten Ball Formation

Start Volt

23.00

Start Time

20.0

27850058

Open circuit voltage: Sets the power source output voltage for the torch idle condition (the welding machine is on, but not welding).

Strike time: Adjust this parameter to set the duration of peak current for the arc-strike current spike.

Strike Peak I & Strike I: Adjust these parameters to set the peak current level for the arc-strike current spike.

The Strike Peak I is set to some level (e.g. 50 amps) higher than the Strike I to improve current step responsiveness. In other words, the actual current has a tendency of lagging behind in rapid stepping of commanded current. A higher initial Strike Peak I is designed to overcome this problem.

Starting volts: Adjust this parameter to set the gun voltage to be maintained during the arc starting routine.

Starting time: Adjust this parameter to set the duration of the arc starting routine.

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents License Information Wave Designer Software License AgreementIii License Information Introduction KEY TopicsProduct Overview User ResponsibilitySoftware Release Data Welding Equipment RequirementsSoftware Installation Procedure Software InstallationFile Storage Locations Equipment Interface Connections Welcome to Wave DesignerControl Board DIP Switch Setting Upgrade Firmware EQUIPMENT/SOFTWARE StartupSoftware Operation Synergic Welding and WorkpointsWorking in Wave Designer Waveform Editor WindowAbout the Procedure Waveform Editor Tool BAR File MenuTools Menu ToolsPrint Menu Wave Designer Pro Waveform EditorEditing and Selecting Workpoints MenuEditing Workpoints WorkPoint EditorSelecting Workpoints EffortsEditing Variable Parameters Expand GraphicWave Design Process Reference Paragraph see Appendix aFlashing PowerWave Custom Weld Files Downloading Wave ShapesAutosave Software Operation Arcscope Using the ARC Scope WindowIntroduction Other ARC Scope Options GSFFile Arcscope Troubleshooting Overview Wave Designer Troubleshooting ProcedureTroubleshooting Appendix Overview Pulse Wave Shaping PrinciplesAppendix a Gmaw Pulse Overview Figure A-1. Pulse Waveform ParametersFigure A-2. Weld Droplet Transfer Adaptive Mode Adaptive and NON-ADAPTIVE ModeNON-ADAPTIVE Mode Figure A-4. Process Flowchart Pulse Wave Design ProcessSelecting a Starting Wave Shape Customizing the Wave Shape Select a WorkpointAdapting Stickout Close the Adaptive Loop / Adjust the Peak Voltage Select an Adaptive Type OptionalAdjust the Start Control Parameters Optional Start ControlAdjust the Shorting Control Parameters Optional Shorting ControlAdjust the End Condition Parameters Optional End ConditioningGo Figure / Make the Waveform Synergic Developing the 2nd WorkpointPrimary Pulse Waveform Components Peak Current and Peak TimeFrequency Background CurrentSecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles STT Wave Shaping Principles Appendix BSTT Overview Peak Time Peak Amps Tailout SpeedFigure B-2. Weld Droplet Transfer Surface Tension Transfer STT Surface Tension TransferSTT Wave Shaping Principles STT Wave Design Process Reference Paragraph see Appendix BSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Primary STT Waveform Components Peak CurrentTailout Secondary STT Waveform Components Pinch StartPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index Index-1Index-2 Index-3 VoltageIndex-4