Lincoln Electric IM649 manual Background Current, Tailout

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Appendix B

STT WAVE SHAPING PRINCIPLES

B-13

B.5.2 BACKGROUND CURRENT

The Background current controls the overall heat input to the weld. Adjusting this level too high will form a large droplet resulting in globular type transfer and increased spatter. Adjusting this level too low will cause wire stubbing and poor wetting of the weld metal.

ADJUST BEAD SHAPE USING BACKGROUND CURRENT

LOW OPTIMUM HIGH

24850065

NOTE: Applications using 100% CO2 require less background current than similar procedures using high Argon blends. This is due to greater heat generated in the 100% CO2 arc.

CONTACT TIP TO WORK DISTANCE

LONG OPTIMUM SHORT

27850065

B.5.3 TAILOUT

The tailout provides additional heat without the molten droplet becoming too large. Increase tailout as needed to add heat to the arc without increasing arc length. (This will allow for faster travel speeds and improved wetting). As tailout is increased, the peal and/or background current is usually reduced.

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents Wave Designer Software License Agreement License InformationIii License Information User Responsibility IntroductionKEY Topics Product OverviewWelding Equipment Requirements Software Release DataSoftware Installation Procedure Software InstallationFile Storage Locations Welcome to Wave Designer Equipment Interface ConnectionsControl Board DIP Switch Setting EQUIPMENT/SOFTWARE Startup Upgrade FirmwareSynergic Welding and Workpoints Software OperationWaveform Editor Window Working in Wave DesignerAbout the Procedure File Menu Waveform Editor Tool BARTools Tools MenuWave Designer Pro Waveform Editor Print MenuMenu Editing and Selecting WorkpointsWorkPoint Editor Editing WorkpointsEfforts Selecting WorkpointsExpand Graphic Editing Variable ParametersReference Paragraph see Appendix a Wave Design ProcessDownloading Wave Shapes Flashing PowerWave Custom Weld FilesAutosave Software Operation Arcscope Using the ARC Scope WindowIntroduction GSF Other ARC Scope OptionsFile Arcscope Overview Wave Designer Troubleshooting Procedure TroubleshootingTroubleshooting Appendix Overview Pulse Wave Shaping PrinciplesAppendix a Figure A-1. Pulse Waveform Parameters Gmaw Pulse OverviewFigure A-2. Weld Droplet Transfer Adaptive Mode Adaptive and NON-ADAPTIVE ModeNON-ADAPTIVE Mode Pulse Wave Design Process Figure A-4. Process FlowchartSelecting a Starting Wave Shape Select a Workpoint Customizing the Wave ShapeAdapting Stickout Select an Adaptive Type Optional Close the Adaptive Loop / Adjust the Peak VoltageStart Control Adjust the Start Control Parameters OptionalShorting Control Adjust the Shorting Control Parameters OptionalEnd Conditioning Adjust the End Condition Parameters OptionalDeveloping the 2nd Workpoint Go Figure / Make the Waveform SynergicPeak Current and Peak Time Primary Pulse Waveform ComponentsBackground Current FrequencySecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles Appendix B STT Wave Shaping PrinciplesPeak Time Peak Amps Tailout Speed STT OverviewFigure B-2. Weld Droplet Transfer STT Surface Tension Transfer Surface Tension TransferSTT Wave Shaping Principles Reference Paragraph see Appendix B STT Wave Design ProcessSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Peak Current Primary STT Waveform ComponentsTailout Peak Time Secondary STT Waveform ComponentsPinch Start PINCH/PEAKSTT Waveform Editor STT Waveform Editor Index-1 IndexIndex-2 Voltage Index-3Index-4