Lincoln Electric IM649 manual Inch / min meter / min Go Figure

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B-8

STT WAVE SHAPING PRINCIPLES

Appendix B

B.4.2 CUSTOMIZING THE WAVE SHAPE

If customizing your first wave shape, perform the wave shaping exercises provided at the back of this section to get thoroughly acquainted with wave shaping. Thereafter, refer the following wave shaping procedure.

1.Select a Workpoint

a.Select a workpoint from the Wire Feed Speed pulldown menu. The first workpoint selected should be in the midrange of the expected Wire Feed Speeds to be used for the weld application. If you are uncertain of the WFS range, we recommend selecting 150 or 200 in/min. as a first workpoint.

NOTE: You can edit one or more workpoints to values other than the defaults. However, the listing of wire feed speeds displayed must be the same or increasing from top to bottom. All four wire feed speeds must be assigned values, but multiple workpoints can share the same value.

The reason you would edit multiple workpoints to the same value would be to limit the range of WFS or to develop fewer than four workpoints.

 

 

WorkPoint Editor

 

 

 

 

WorkPoint Editor

 

 

 

 

 

 

 

0

 

90

 

 

 

 

 

 

 

 

 

 

 

1

 

170

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

225

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inch / min meter / min

Go Figure

28750048

b.Set the welding machine’s wire feed speed equal to the selected workpoint setting.

c.Verify that the control box Weld Mode is set for an OFF readout at the LED display and that the arc control is OFF.

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents License Information Wave Designer Software License AgreementIii License Information Product Overview IntroductionKEY Topics User ResponsibilitySoftware Release Data Welding Equipment RequirementsFile Storage Locations Software InstallationSoftware Installation Procedure Equipment Interface Connections Welcome to Wave DesignerControl Board DIP Switch Setting Upgrade Firmware EQUIPMENT/SOFTWARE StartupSoftware Operation Synergic Welding and WorkpointsWorking in Wave Designer Waveform Editor WindowAbout the Procedure Waveform Editor Tool BAR File MenuTools Menu ToolsPrint Menu Wave Designer Pro Waveform EditorEditing and Selecting Workpoints MenuEditing Workpoints WorkPoint EditorSelecting Workpoints EffortsEditing Variable Parameters Expand GraphicWave Design Process Reference Paragraph see Appendix aFlashing PowerWave Custom Weld Files Downloading Wave ShapesAutosave Software Operation Introduction Using the ARC Scope WindowArcscope Other ARC Scope Options GSFFile Arcscope Troubleshooting Overview Wave Designer Troubleshooting ProcedureTroubleshooting Appendix a Pulse Wave Shaping PrinciplesAppendix Overview Gmaw Pulse Overview Figure A-1. Pulse Waveform ParametersFigure A-2. Weld Droplet Transfer NON-ADAPTIVE Mode Adaptive and NON-ADAPTIVE ModeAdaptive Mode Figure A-4. Process Flowchart Pulse Wave Design ProcessSelecting a Starting Wave Shape Customizing the Wave Shape Select a WorkpointAdapting Stickout Close the Adaptive Loop / Adjust the Peak Voltage Select an Adaptive Type OptionalAdjust the Start Control Parameters Optional Start ControlAdjust the Shorting Control Parameters Optional Shorting ControlAdjust the End Condition Parameters Optional End ConditioningGo Figure / Make the Waveform Synergic Developing the 2nd WorkpointPrimary Pulse Waveform Components Peak Current and Peak TimeFrequency Background CurrentSecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles STT Wave Shaping Principles Appendix BSTT Overview Peak Time Peak Amps Tailout SpeedFigure B-2. Weld Droplet Transfer Surface Tension Transfer STT Surface Tension TransferSTT Wave Shaping Principles STT Wave Design Process Reference Paragraph see Appendix BSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Primary STT Waveform Components Peak CurrentTailout PINCH/PEAK Secondary STT Waveform ComponentsPinch Start Peak TimeSTT Waveform Editor STT Waveform Editor Index Index-1Index-2 Index-3 VoltageIndex-4