Lincoln Electric IM649 manual Software Release Data, Welding Equipment Requirements

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INTRODUCTION

Section 1

In Windows NT 4.0

log on as Administrator

 

 

Start Settings Control Panel System Performance

 

 

Virtual Memory Change... Initial Size (MB): 100 Set OK

 

 

Do you want to restart your computer now? Yes

 

An RS-232 serial communication cable is required to use Wave Designer software with Power Wave power sources. The Power Wave requires an RS-232 DB25 male connector. Most computers feature an RS-232 DB-9 female connector as the COM serial port. (e.g. Radio Shack cat no. 26-269 serial cable connects to this combination). Verify the set up on your computer as it may differ.

We recommend using an 800 x 600 pixel or larger display monitor. A 640 x 480 display will not show all the features of the Wave Designer Editor Screens.

1.4 SOFTWARE RELEASE DATA

Wave Designer is a product of The Lincoln Electric Company. Please send your comments, questions, suggestions, and problem reports to wavedesigner@lincolnelectric.com.

Refer to the Wave Designer Welcome screen for the applicable release version of the Wave Designer software package. Wave Designer is a JAVA (TM) application (applet) and it comes bundled with Java Runtime Environment (JRE Version 1.1.6) from SUN Microsystems. You may directly download JRE from http://java.sun.com/products/jdk/1.1/jre/index.html. More information about JAVA technology can be found at the http://java.sun.com web site.

1.5 WELDING EQUIPMENT REQUIREMENTS

Wave Designer works only with the Power Wave 455 or similar Lincoln Electric Company Programmable Waveform Controlled welding systems. The following welding equipment is required to interface with Wave Designer and to produce sample welds.

power source (Power Wave 455 or similar)

wire feeder and associated gears and drive rolls (Power Feed 10 or similar)

welding gun

regulated supply of shielding gas

continuous-feed electrode

interconnecting hoses and cables

sample weld materials

oscilloscope (optional)

WAVE DESIGNER

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Contents Wave Designer TM Page Table of Contents License Information Wave Designer Software License AgreementIii License Information Introduction KEY TopicsProduct Overview User ResponsibilitySoftware Release Data Welding Equipment RequirementsFile Storage Locations Software InstallationSoftware Installation Procedure Equipment Interface Connections Welcome to Wave DesignerControl Board DIP Switch Setting Upgrade Firmware EQUIPMENT/SOFTWARE StartupSoftware Operation Synergic Welding and WorkpointsWorking in Wave Designer Waveform Editor WindowAbout the Procedure Waveform Editor Tool BAR File MenuTools Menu ToolsPrint Menu Wave Designer Pro Waveform EditorEditing and Selecting Workpoints MenuEditing Workpoints WorkPoint EditorSelecting Workpoints EffortsEditing Variable Parameters Expand GraphicWave Design Process Reference Paragraph see Appendix aFlashing PowerWave Custom Weld Files Downloading Wave ShapesAutosave Software Operation Introduction Using the ARC Scope WindowArcscope Other ARC Scope Options GSFFile Arcscope Troubleshooting Overview Wave Designer Troubleshooting ProcedureTroubleshooting Appendix a Pulse Wave Shaping PrinciplesAppendix Overview Gmaw Pulse Overview Figure A-1. Pulse Waveform ParametersFigure A-2. Weld Droplet Transfer NON-ADAPTIVE Mode Adaptive and NON-ADAPTIVE ModeAdaptive Mode Figure A-4. Process Flowchart Pulse Wave Design ProcessSelecting a Starting Wave Shape Customizing the Wave Shape Select a WorkpointAdapting Stickout Close the Adaptive Loop / Adjust the Peak Voltage Select an Adaptive Type OptionalAdjust the Start Control Parameters Optional Start ControlAdjust the Shorting Control Parameters Optional Shorting ControlAdjust the End Condition Parameters Optional End ConditioningGo Figure / Make the Waveform Synergic Developing the 2nd WorkpointPrimary Pulse Waveform Components Peak Current and Peak TimeFrequency Background CurrentSecondary Waveform Parameters Application Exercise Fresa Start Control Pulse Waveform Editor 28750046 Pulse Wave Shaping Principles STT Wave Shaping Principles Appendix BSTT Overview Peak Time Peak Amps Tailout SpeedFigure B-2. Weld Droplet Transfer Surface Tension Transfer STT Surface Tension TransferSTT Wave Shaping Principles STT Wave Design Process Reference Paragraph see Appendix BSelecting a Starting Wave Shape Inch / min meter / min Go Figure Find the Optimal Arc Characteristics STT Start Control WorkPoint Editor Primary STT Waveform Components Peak CurrentTailout Secondary STT Waveform Components Pinch StartPINCH/PEAK Peak TimeSTT Waveform Editor STT Waveform Editor Index Index-1Index-2 Index-3 VoltageIndex-4