Lincoln Electric IM559 manual Y P a D a N D D I S P L a Y Description

Page 11

A-4

INSTALLATION

A-4

 

 

 

K E Y P A D A N D D I S P L A Y DESCRIPTION

Keypad - Seven key, membrane type with “snap” tactile feel and

COLD FEEDGAS PURGE

embossed domes. Long life

 

 

design. Spatter resistant surface.

VVOLTS / TRIM

RUN-IN

WFS

Function Select key enables operator to choose which function will be displayed as shown by the appropriate indicator light. Pressing the key causes lights to sequence (top to bottom) starting from the current indicated position. The function displayed will be adjustable with the rotating encoder controls or arrow keys:

Adjusting either encoder knob automatically transfers dis- play (and indicator light) to the function being adjusted.

Top Light - Indicates display of preset voltage or percent trim when not welding and arc voltage while welding (as

V VOLTS / TRIM

RUN-IN

WFS

TRIGGER MODE

 

PREFLOW

POSTFLOW

2-STEP

1

2

STD

 

 

4-STEP

 

CRATER

LOCK

 

 

 

SPOT

 

SPOT

 

 

Display - 3-1/2 digit 7-segment LED with (+) or (-) polarity indica- tors. .56” (14.2mm) character height. Displays arc voltage in volts, wire speed in IPM or m/m and all timers in seconds.

Indicator Lights - Extra bright red LED’s for viewing at almost any angle. Always indicates the mode being used and which function or timer is being displayed.

Cold Feed key energizes the wire

 

 

feeder but not the power source or

 

 

solenoid valve. Cold feed speed is

PREFLOW

POSTFLOW

adjustable and is displayed only

1

2

while pressing Cold Feed, and the

 

 

 

 

last speed selected is stored in

 

CRATER

 

 

memory for the next Cold feeding.

 

 

 

 

indicated by top light “blinking”), and continues for 5 sec- onds after the weld has stopped (memory vpltmeter). The power source automatically determines whether preset voltage or percent trim will be displayed, and adjustable with Volts/Trim rotating encoder control.

Middle Light - Indicates Run-in speed is being displayed. As shipped, these models are setup for a 50 IPM (1.27m/min) fixed run-in speed with display function deac- tivated. They may be user-selected to activate or deacti- vate adjustable Run-in display, and setting with arrow keys.

Bottom Light - Indicates Weld Feed Speed (WFS) is being displayed, and is adjustable with the Wire Feed Speed rotating encoder control. If selected, this light will “blink” while welding, indicating that the display has been select- ed to display welding amps, and continues for 5 seconds after the weld is stopped (memory ammeter).

Timer/Crater Select key enables operator to choose spot or gas timers, or crater speed as indicated by the appro- priate light. Pressing the key causes lights to sequence (left to right, top to bottom) starting from the current indi- cated selection. Any parameter not available in the mode

SPOT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Purge key energizes the sole-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

noid valve but not the wire feeder or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power source.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mode Select key enables operator

 

 

 

 

 

 

 

 

 

 

 

to choose mode of operation shown

2-STEP

 

 

 

 

 

 

 

 

 

 

STD

 

 

 

 

 

 

 

 

 

 

by the indicator lights. Pressing key

 

 

 

 

 

 

 

causes mode lights to sequence

 

 

 

 

 

 

 

 

 

 

 

 

 

4-STEP

 

 

 

 

 

 

 

LOCK

 

 

 

 

 

 

 

 

 

 

(top to bottom) starting from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

current indicated selection.

SPOT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Top Light - Indicates 2-step (stan-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dard) trigger mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Middle Light - Indicates 4-step

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(lock) trigger mode. This mode may

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

be selected to include crater fill or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

weld current interlock.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bottom Light - Indicates spot weld

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYNERGIC 7F & FH

selected is skipped over.

Top Left Light - indicates preflow time is being displayed in seconds.

Top Right Light - indicates postflow time is being dis- played in seconds.

Middle Light - indicates Crater Feed Speed is being dis- played. This display will only occur if 4-step mode with crater fill is selected.

Bottom Light - indicates spot on time is being displayed in seconds.

Increase arrow key increases the setting of the para- meter selected to be displayed. Arrow keys do not function for Wire Feed Speed or Volts/Trim settings, which are adjusted using the rotating encoder knobs.

Decrease arrow key decreases the setting of the para- meter selected to be displayed. Arrow keys do not function for Wire Feed Speed or Volts/Trim settings, which are adjusted using the rotating encoder knobs.

Image 11
Contents Synergic 7F and Synergic 7FH Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Model InstallationType K678-2 K679-1 K679-2 Wire Speed Range Recommended Processes and Equipment Standard FeaturesWire Feed Features General DescriptionControl Features Y P a D a N D D I S P L a Y Description Mounting the Control Box K678-2 Safety PrecautionsConnecting Wire Feed Unit to Control Box Electric Shock can killAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollInnershield Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Gmaw GunsCylinder may explode if damaged Gun Cable Connections Wire Feeder to GunSynergic 7F Water Connections for Water-Cooled Guns Gmaw Shielding Gas60% Duty Cycle Up to 100 ft Length 30m Electrical InstallationWork Cable CurrentElectrical Installation section for instructions Optional Features InstallationK648, K649 or K642 Input Cable Assembly See Operating Instructions Power-Down SaveMode Selection OperationDisplay Control Keys Timer/Crater Select key enables 4-step with crater fill Procedure Selector SwitchMemory Ammeter Selection To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Feeding Electrode and Brake AdjustmentFeeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilGas Guard Regulator Setting Wire Loading of 13-14lb 6kg Innershield CoilsIdle Roll Pressure Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting Error Messages Optional Features AccessoriesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Guide TroubleshootingTions in control cable Trouble shooting informationReplace contact tip Replace WeldingIng and gas flow rate is proper IngControl PC board see Procedure for No control of wire feedTers on wire feeder display do not Defective wire feed motor tach orOr there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are setRemote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harnessTroubleshooting Faulty local dual procedure switch Dure switch Be connectedBetween procedures a and B Display. If not, refer to ProblemFaulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures aBad Breaker at power source is blownOr tripped Circuit breaker Display or Control PC board isX8 on Control PC board is faulty See Problem 5 or see Section onCedure for replacing PC boards Eprom checksum error Onds. Turn power back on. If EP isSwitch Requirements Procedure for Replacing PC Boards Electric Shock can killControl P.C Board DIAGRAMSF-1Input Connection Diagram DiagramsPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung