Lincoln Electric
IM559
manual
Synergic 7F & FH
Troubleshooting
Install
DIAGRAMSF-1
Faulty remote control kit
Wire Feed Features
Maintenance
Or there may be a problem with
Accessories
Connector J4 on control PC
Procedure Selector Switch
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NOTES
SYNERGIC 7F & FH
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Contents
Synergic 7F and Synergic 7FH
Safety
Mar ‘95
Electric Shock can kill
Welding Sparks can cause fire or explosion
Iii
Précautions DE Sûreté
Mar. ‘93
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
Table of Contents
Type K678-2 K679-1 K679-2 Wire Speed Range
Installation
Model
General Description
Standard Features
Wire Feed Features
Recommended Processes and Equipment
Control Features
Y P a D a N D D I S P L a Y Description
Electric Shock can kill
Safety Precautions
Connecting Wire Feed Unit to Control Box
Mounting the Control Box K678-2
Steel Wire Sizes Roll
Procedure to Install Drive Roll and Guide Tubes
Wire Feed Drive Roll and Guide Tube Kits
Aluminum Wire Sizes
Gmaw Guns
Gun and Cable Assemblies with Standard L. E. Connections
Gun Cable Connection
Innershield Guns
Gmaw Shielding Gas
Gun Cable Connections Wire Feeder to Gun
Synergic 7F Water Connections for Water-Cooled Guns
Cylinder may explode if damaged
Current
Electrical Installation
Work Cable
60% Duty Cycle Up to 100 ft Length 30m
K648, K649 or K642 Input Cable Assembly See
Optional Features Installation
Electrical Installation section for instructions
Operation
Power-Down Save
Mode Selection
Operating Instructions
Display Control Keys
Timer/Crater Select key enables
Memory Ammeter Selection
Procedure Selector Switch
4-step with crater fill
Feeding Electrode and Brake Adjustment
To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter
To Mount a 50-60lb 22.7-27.2kg Coil
Feeding Electrode
Idle Roll Pressure Setting
Wire Loading of 13-14lb 6kg Innershield Coils
Gas Guard Regulator Setting
Wire Feed Overload Protection
Wire Reel Changing
Making a Weld
Explanation of Prompting Error Messages
Accessories
Optional Features
READI-REEL Adapters
Maintenance
Maintenance
Troubleshooting
Troubleshooting Guide
Replace contact tip
Trouble shooting information
Tions in control cable
Ing
Welding
Ing and gas flow rate is proper
Replace
Defective wire feed motor tach or
No control of wire feed
Ters on wire feeder display do not
Control PC board see Procedure for
Speed does not change when Run-in and weld speeds are set
Wire feed motor runs and solenoid Power source is defective
Wiring harness or Control PC
Or there may be a problem with
Problem with wire feeder harness
Meters on wire feeder display do
Not match those on power
Remote control kit must be used
Troubleshooting
Display. If not, refer to Problem
Dure switch Be connected
Between procedures a and B
Faulty local dual procedure switch
Switch between procedures a
Local dual procedure switch
Dual procedure switch is used to
Faulty communication between
Circuit breaker Display or Control PC board is
Breaker at power source is blown
Or tripped
Bad
Onds. Turn power back on. If EP is
See Problem 5 or see Section on
Cedure for replacing PC boards Eprom checksum error
X8 on Control PC board is faulty
Procedure for Replacing PC Boards Electric Shock can kill
Switch Requirements
DIAGRAMSF-1
Control P.C Board
Diagrams
Input Connection Diagram
Print
Wire Feed Unit Dimension Print
Synergic 7F & FH
Synergic 7F & FH
Precaucion
Warnung
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