Lincoln Electric IM559 manual Optional Features Installation

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A-10	INSTALLATION	A-10

OPTIONAL FEATURES

INSTALLATION

K648, K649 or K642 Input Cable Assembly - See

Electrical Installation section for instructions.

K299 50-60 Lb. Wire Reel for Customer Mounting - The K299 is available for use with the Synergic 7F Wire Feed Models. The reel for 50 or 60 pound coils is shipped with the needed mounting shaft, hardware, and insulation. Shaft mounting hole requirements are shown below:

K683-1 - Dual Procedure Switch Dual Procedure Switch mounts to gun with appropriate bracket, provid- ed, per the installation instructions included with the kit. 3-pin switch cord plug connects to 3-pin remote receptacle on the front panel of the Synergic 7F Wire Feed Unit.

K682-2 Water Connection Kit - Install to either side of Wire Feed Unit mounting bracket per instructions shipped with kit.

K659-1 Gas Guard Regulator - Adjustable flow regula- tor with removable adjustor key for CO2 and Argon

blend gases. Mounts onto Wire Feed Unit inlet and reduces gas waste and arc start “blow” by reducing surge caused by excess pressure in supply hose.( See Shielding Gas Connections for instructions).

K1449-1 Dual Procedure Remote Control Provides remote rotating knob encoder control of Wire Feed Speed and Volts/Trim, along with a dual procedure selector switch, which disables comparable front panel controls when the remote control is connected.

The 4-pin plug of the remote control connects to the mating receptacle on the bottom of the Synergic 7F Control box.

The K1450-”L” Extension cable is used to extend the 16 ft (5m) cable attached to the remote control. Lengths “L” are available to match the Length of the control to feeder cable being used.

SYNERGIC 7F & FH

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Contents Synergic 7F and Synergic 7FH Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Model InstallationType K678-2 K679-1 K679-2 Wire Speed Range Wire Feed Features Standard FeaturesGeneral Description Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description Connecting Wire Feed Unit to Control Box Safety PrecautionsElectric Shock can kill Mounting the Control Box K678-2Wire Feed Drive Roll and Guide Tube Kits Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Aluminum Wire SizesGun Cable Connection Gun and Cable Assemblies with Standard L. E. ConnectionsGmaw Guns Innershield GunsSynergic 7F Water Connections for Water-Cooled Guns Gun Cable Connections Wire Feeder to GunGmaw Shielding Gas Cylinder may explode if damagedWork Cable Electrical InstallationCurrent 60% Duty Cycle Up to 100 ft Length 30mElectrical Installation section for instructions Optional Features InstallationK648, K649 or K642 Input Cable Assembly See Mode Selection Power-Down SaveOperation Operating InstructionsDisplay Control Keys Timer/Crater Select key enables 4-step with crater fill Procedure Selector SwitchMemory Ammeter Selection To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Feeding Electrode and Brake AdjustmentFeeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilGas Guard Regulator Setting Wire Loading of 13-14lb 6kg Innershield CoilsIdle Roll Pressure Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting Error Messages Optional Features AccessoriesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Guide TroubleshootingTions in control cable Trouble shooting informationReplace contact tip Ing and gas flow rate is proper WeldingIng ReplaceTers on wire feeder display do not No control of wire feedDefective wire feed motor tach or Control PC board see Procedure forWiring harness or Control PC Wire feed motor runs and solenoid Power source is defectiveSpeed does not change when Run-in and weld speeds are set Or there may be a problem withNot match those on power Meters on wire feeder display doProblem with wire feeder harness Remote control kit must be usedTroubleshooting Between procedures a and B Dure switch Be connectedDisplay. If not, refer to Problem Faulty local dual procedure switchDual procedure switch is used to Local dual procedure switchSwitch between procedures a Faulty communication betweenOr tripped Breaker at power source is blownCircuit breaker Display or Control PC board is BadCedure for replacing PC boards Eprom checksum error See Problem 5 or see Section onOnds. Turn power back on. If EP is X8 on Control PC board is faultySwitch Requirements Procedure for Replacing PC Boards Electric Shock can killControl P.C Board DIAGRAMSF-1Input Connection Diagram DiagramsPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung