Lincoln Electric IM559 manual Accessories, Optional Features

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C-1

ACCESSORIES

C-1

 

 

 

OPTIONAL FEATURES

DRIVE ROLL AND GUIDE TUBE KITS:

Steel Wire Sizes:

4-Roll

*

.068 - 3/32” (1.7 - 2.4mm) Cored

KP655-3/32

*

1/16” (1.6mm) Cored or Solid

KP655-1/16

 

.045 - .052” (1.2 - 1.4mm) Solid

KP655-052S

 

.045 - .052” (1.2 - 1.4mm) Cored

KP655-052C

 

.035” (0.9-1.0mm) Cored

KP655-035C

 

.035” (0.9-1.0mm) Solid

KP655-035S

 

.030” (0.8mm) Solid

KP655-030S

 

.023” (0.6mm) Solid

KP655-025S

Aluminum Wire Sizes:

 

 

1/16” (1.6mm)

KP656-1/16A

 

 

KP647-1/16A**

 

3/64” (1.2mm)

KP656-3/64A

 

 

KP647-3/64A**

 

.040” (1.0mm)

KP647-040A**

 

.035” (0.9mm)

KP656-035A

Drive rolls for only cored electrode sizes are stencilled with a “C” suffix to the wire sizes.

Drive rolls for only solid electrode sizes are stencilled with an “S” suffix to the wire sizes.

Drive rolls for aluminum wire sizes are stencilled with an “A” suffix to the wire sizes.

* Not for Synergic 7FH model.

**For use with Binzel European guns. Installation instructions are included with these kits. Also requires K489-2 Fast-Mate Adapter.

K643 (Control Cable Extension) Consists of an 8-conductor control cable with 14-pin connectors on each end for extending the control cable between the power source and the control cable. Available in lengths of 17 ft (5m), 25 ft (7.6m), 33 ft (10m), and 50 ft (15m).

K682-2 (Water Connection Kit) Includes water cooled gun tube fittings and self-sealing outlet and inlet quick-connec- tors for mounting onto the Synergic 7F wire drive mounting bracket.

K659-1 (Gas Guard Regulator) Adjustable flow regulator with removable adjustor key for CO2 and Argon blend gases. Mounts onto wire drive gas inlet, and reduces gas waste and arc start "blow" by reducing surge caused by excess pressure in supply hose.

K1449-1 (Dual Procedure Remote Control) Includes a remote control box with a 16ft. (5m) length control cable with 4-pin plug for the mating receptacle on the bottom of the Synergic 7F control box. The remote control box contains 2 rotating knob encoders, one controls arc voltage and the other controls weld wire feed speed, and a procedure selec- tor switch which function the same as comparable controls on the front panel, which are disabled when the remote is connected.

K1450-“L” Extension cables are available in lengths “L” of 12, 16 or 25 ft. (3.6, 4.9 or 7.6 m) to match the control to Feeder cable length used.

K683-1 (Dual Procedure Switch) Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft. (4.5 m) control cable and 3-pin plug.

INPUT CABLE ASSEMBLIES:

K649 - (Used with Power Wave 450/500) Consists of an 8- conductor control cable with 14-pin control cable plug and a 4/0 (107 mm2) electrode cable with Twist-Mate™ connector. It is rated at 500 amps, 60% duty cycle and is available in lengths of 7 ft. (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m), and 50 ft (15 m).

K648 - (Used with Power Wave 450) Consists of an 8-conduc- tor control cable with a 14-pin plug and a 4/0 (107 mm2) elec- trode cable with stud terminal. It is rated at 500 amps, 60% duty cycle and is available in lengths of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and 50 ft (15 m).

K651 - (Used with Power Wave 350) Consists of an 8-conduc- tor control cable with 14-pin control cable plug and a 2/0 (67 mm2) electrode cable with Twist-Mate™ connector. It is rated at 350 amps, 60% duty cycle and is available in lengths of 7 ft. (2 m), 17 ft (5 m), 33 ft (10 m), and 50 ft (15 m).

K642 - (Control Cable only) Consists of an 8-conductor control cable with 14-pin control cable plug, without electrode cable, and is available in lengths of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and 50 ft (15 m).

WIRE REEL ASSEMBLY:

K299 - Wire reel assembly for customer mounting. Includes 50 - 60 lb wire reel spindle shaft, adjustable brake, insula- tion and mounting hardware.

SPINDLE ADAPTERS:

K162H - Spindle for mounting Readi-Reels and 2” (51mm) I.D. spools with 60 lb (27.2 kg) capacity. The shaft for the standard wire coils is removed from the mounting frame- work and the K162H is installed in its place. Includes an easily adjustable friction brake for control of overrun.

When used with Readi-Reels a Readi-Reel adapter is required.

K435 - Permits 14 lb (6 kg) Innershield coils to be mounted on 2” (51mm) O.D. spindles. For use with optional K162H adapter.

K468 - Permits 8” (203mm) O.D. spools to be mounted on 2” (51mm) O.D. spindles. For use with optional K162H adapter.

SYNERGIC 7F & FH

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Contents Synergic 7F and Synergic 7FH Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Type K678-2 K679-1 K679-2 Wire Speed RangeModel Recommended Processes and Equipment Standard FeaturesWire Feed Features General DescriptionControl Features Y P a D a N D D I S P L a Y Description Mounting the Control Box K678-2 Safety PrecautionsConnecting Wire Feed Unit to Control Box Electric Shock can killAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollInnershield Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Gmaw GunsCylinder may explode if damaged Gun Cable Connections Wire Feeder to GunSynergic 7F Water Connections for Water-Cooled Guns Gmaw Shielding Gas60% Duty Cycle Up to 100 ft Length 30m Electrical InstallationWork Cable CurrentOptional Features Installation K648, K649 or K642 Input Cable Assembly SeeElectrical Installation section for instructions Operating Instructions Power-Down SaveMode Selection OperationDisplay Control Keys Timer/Crater Select key enables Procedure Selector Switch Memory Ammeter Selection4-step with crater fill To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Feeding Electrode and Brake AdjustmentFeeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilWire Loading of 13-14lb 6kg Innershield Coils Idle Roll Pressure SettingGas Guard Regulator Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Explanation of Prompting Error Messages Optional Features AccessoriesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Guide TroubleshootingTrouble shooting information Replace contact tipTions in control cable Replace WeldingIng and gas flow rate is proper IngControl PC board see Procedure for No control of wire feedTers on wire feeder display do not Defective wire feed motor tach orOr there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are setRemote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harnessTroubleshooting Faulty local dual procedure switch Dure switch Be connectedBetween procedures a and B Display. If not, refer to ProblemFaulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures aBad Breaker at power source is blownOr tripped Circuit breaker Display or Control PC board isX8 on Control PC board is faulty See Problem 5 or see Section onCedure for replacing PC boards Eprom checksum error Onds. Turn power back on. If EP isSwitch Requirements Procedure for Replacing PC Boards Electric Shock can killControl P.C Board DIAGRAMSF-1Input Connection Diagram DiagramsPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung
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