Lincoln Electric IM559 manual DIAGRAMSF-1, Control P.C Board

Page 42

F-1

DIAGRAMSF-1

DIAGRAM SYNERGIC 7F

CONTROL P.C BOARD

 

BRIDGE 542

 

 

R

 

R.F. TOROIDASSEMBLY (3 TOTAL)

 

 

 

 

+

AC

-

 

 

 

J16 INPUT CABLE RECEPTACLE

 

AC

500

 

 

 

R

R

 

 

 

 

 

 

 

 

R

 

A (41)

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

R

 

B (42)

 

 

 

 

 

 

 

2

 

C

 

 

 

 

 

 

 

4

 

D

8

4

 

 

 

 

 

82

 

H

 

 

 

 

 

81

 

G

7

2

 

 

 

 

 

 

 

 

 

 

 

67

 

F

J5

 

 

 

 

 

 

82

 

 

 

 

 

 

 

E

*

81

 

 

 

 

 

 

 

 

500

 

 

 

 

 

 

 

 

1 2 3645

542

 

 

 

ASSEMBLY

TOROIDR.F. ASSEMBLY

CASE GROUNDING STUD

 

J9

 

 

 

539

B A

 

 

 

 

 

 

 

 

541

10 11121314

512

 

 

 

R.F. TOROID

 

U

 

L K H G F

 

 

 

 

R

 

U

 

 

 

 

 

W

 

 

 

 

B

 

531

 

 

 

 

530

 

530

 

 

 

 

 

 

 

 

 

531

 

 

 

 

 

 

 

 

 

 

GAS

SOLENOID

GAS

FEED ASSEMBLY

WIREUNIT

OPTIONAL GUN DUAL PROCEDURE SWITCH

GUN TRIGGER CONNECTION

J15 A B C

A B C D E

J8

C

L9973

diagram for a particular code is pasted inside

Give the equipment code number..

 

 

specific

 

J4

89

541

67

N

*

 

539

512

C

7

522

 

6

520

522

D

 

 

 

 

5

R

519

E

 

4

 

 

 

519

520

M

 

3

 

 

W

I

 

 

 

2

W

 

 

1

W

J

 

B

 

 

 

 

 

P.M.

67

W

B

TACH

U R B

 

 

U R B

The

replacement.

manual.

for a

J3

34

81R

 

 

82R

*

1

512B

 

2

 

 

500

J2

6

554

5

553

*

4

551

1

500

 

3

 

2

552

 

 

512A

 

10

520

 

9

517

J1

8

527

516

*

56 7

521

 

 

526

 

4

519

 

3

 

2

500

 

1

505

 

ASSEMBLY TOROID .F.R

 

 

82R

D

 

 

 

 

 

81R

C

 

 

 

 

500

 

B

 

 

 

 

512B

 

A

 

 

J22

 

W

12

J21***

KNOCKOUT

 

 

 

W

 

 

 

R

 

 

 

R

 

 

 

CABLE

REMOTE

 

2

 

3 N.A.

 

 

P12***

2 1 P14***J14***

1

3

4 P12***

 

 

J12***

 

 

CABLE J12***

539 541 U R B 530

531 67 512 522

519 520

W W

INPUT

A B F G H K L N C D E M I J

ELECTRODE

SHIELDED

CABLE

A

SHIELDED

CABLE B

CONTROL CABLE

82R

81R

500

512B

1

J21

2

 

 

 

 

2

 

 

4

 

 

 

 

1

 

 

3

 

 

 

 

 

P12

P14

 

covered by this

Service Department

accuratefor all machines

is illegible, write to the

WIRING

 

 

500

8

 

 

512A

7

 

 

553

6

 

 

552

5

 

 

4

 

 

551

 

 

3

 

 

554

 

 

 

2

 

 

 

1

521

520

519

 

DISPLAY

* * J11

PROC.A PROC.B

BOARD.C.

F

8

 

P

G

7

*

 

E

6

 

B

5

 

*

 

D A

3 4

 

J10

 

C

2

 

 

500

1

 

PROCEDURE SWITCH

LOCAL DUAL

 

KEYPAD

B

 

 

E

G

 

 

A

 

C

D

 

F

 

 

 

 

 

 

 

500

 

A

B

 

C

D E

F G

500

505

517

516 505

500

 

527

526

 

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

 

 

J18**

 

 

VOLTS

 

J17**

WFS

 

ENCODER PC BOARD

 

ENCODER PC BOARD

 

OPTIONAL DUAL PROCEDURE REMOTE CONTROL

 

BOARD)

1

 

NUMBERINGSEQUENCE

(NONLEADSIDEOFCONNECTOR)

2 1 P10P17 J12

 

3

 

SIDE(COMPONENTOFP.C.

8 J11

J14

4

 

**PINNUMBERINGSEQUENCE

J17J10

J18 PIN 1 *** CONNECTORCAVITY

P11 P18

PIN 1 PIN 1

 

 

2

4

 

 

 

 

 

 

 

 

1

3

 

 

 

 

R.F. CHOKE

 

NUMBERINGSEQUENCE

OFSIDEP.C.BOARD)

1 J2 3 J3

 

4

5 8

 

 

 

4 6

1

CODING

L

 

J5

 

CAVITY

 

1 5 J1

6 10

1 7 J4

7 14

LEAD COLOR B - BLACK R - RED W - WHITE U - BLUE

*

 

(COMPONENT

 

may not be

If the diagram

MODELS.

only. It

panels.

N.A. JUMPER PRESENT ONLY ON THE SYNERGIC 7FH

NOTE: This diagram is for reference

the machine on one of the enclosure

SYNERGIC 7F & FH

Image 42
Contents Synergic 7F and Synergic 7FH Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Type K678-2 K679-1 K679-2 Wire Speed RangeModel General Description Standard FeaturesWire Feed Features Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description Electric Shock can kill Safety PrecautionsConnecting Wire Feed Unit to Control Box Mounting the Control Box K678-2Steel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Aluminum Wire SizesGmaw Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Innershield GunsGmaw Shielding Gas Gun Cable Connections Wire Feeder to GunSynergic 7F Water Connections for Water-Cooled Guns Cylinder may explode if damagedCurrent Electrical InstallationWork Cable 60% Duty Cycle Up to 100 ft Length 30mOptional Features Installation K648, K649 or K642 Input Cable Assembly SeeElectrical Installation section for instructions Operation Power-Down SaveMode Selection Operating InstructionsDisplay Control Keys Timer/Crater Select key enables Procedure Selector Switch Memory Ammeter Selection4-step with crater fill Feeding Electrode and Brake Adjustment To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm DiameterTo Mount a 50-60lb 22.7-27.2kg Coil Feeding ElectrodeWire Loading of 13-14lb 6kg Innershield Coils Idle Roll Pressure SettingGas Guard Regulator Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Explanation of Prompting Error Messages Accessories Optional FeaturesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Troubleshooting GuideTrouble shooting information Replace contact tipTions in control cable Ing WeldingIng and gas flow rate is proper ReplaceDefective wire feed motor tach or No control of wire feedTers on wire feeder display do not Control PC board see Procedure forSpeed does not change when Run-in and weld speeds are set Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Or there may be a problem withProblem with wire feeder harness Meters on wire feeder display doNot match those on power Remote control kit must be usedTroubleshooting Display. If not, refer to Problem Dure switch Be connectedBetween procedures a and B Faulty local dual procedure switchSwitch between procedures a Local dual procedure switchDual procedure switch is used to Faulty communication betweenCircuit breaker Display or Control PC board is Breaker at power source is blownOr tripped BadOnds. Turn power back on. If EP is See Problem 5 or see Section onCedure for replacing PC boards Eprom checksum error X8 on Control PC board is faultyProcedure for Replacing PC Boards Electric Shock can kill Switch RequirementsDIAGRAMSF-1 Control P.C BoardDiagrams Input Connection DiagramPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung