Lincoln Electric IM559 manual Please Examine Carton and Equipment For Damage Immediately

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Thank You

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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

-Register your machine with Lincoln Electric either via fax or over the Internet.

For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

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Contents Synergic 7F and Synergic 7FH Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Type K678-2 K679-1 K679-2 Wire Speed RangeModel General Description Standard FeaturesWire Feed Features Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description Electric Shock can kill Safety PrecautionsConnecting Wire Feed Unit to Control Box Mounting the Control Box K678-2Steel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Aluminum Wire SizesGmaw Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Innershield GunsGmaw Shielding Gas Gun Cable Connections Wire Feeder to GunSynergic 7F Water Connections for Water-Cooled Guns Cylinder may explode if damagedCurrent Electrical InstallationWork Cable 60% Duty Cycle Up to 100 ft Length 30mOptional Features Installation K648, K649 or K642 Input Cable Assembly SeeElectrical Installation section for instructions Operation Power-Down SaveMode Selection Operating InstructionsDisplay Control Keys Timer/Crater Select key enables Procedure Selector Switch Memory Ammeter Selection4-step with crater fill Feeding Electrode and Brake Adjustment To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm DiameterTo Mount a 50-60lb 22.7-27.2kg Coil Feeding ElectrodeWire Loading of 13-14lb 6kg Innershield Coils Idle Roll Pressure SettingGas Guard Regulator Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Explanation of Prompting Error Messages Accessories Optional FeaturesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Troubleshooting GuideTrouble shooting information Replace contact tipTions in control cable Ing WeldingIng and gas flow rate is proper ReplaceDefective wire feed motor tach or No control of wire feedTers on wire feeder display do not Control PC board see Procedure forSpeed does not change when Run-in and weld speeds are set Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Or there may be a problem withProblem with wire feeder harness Meters on wire feeder display doNot match those on power Remote control kit must be usedTroubleshooting Display. If not, refer to Problem Dure switch Be connectedBetween procedures a and B Faulty local dual procedure switchSwitch between procedures a Local dual procedure switchDual procedure switch is used to Faulty communication betweenCircuit breaker Display or Control PC board is Breaker at power source is blownOr tripped BadOnds. Turn power back on. If EP is See Problem 5 or see Section onCedure for replacing PC boards Eprom checksum error X8 on Control PC board is faultyProcedure for Replacing PC Boards Electric Shock can kill Switch RequirementsDIAGRAMSF-1 Control P.C BoardDiagrams Input Connection DiagramPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung