Lincoln Electric IM559 manual Diagrams, Input Connection Diagram

WARNING

ELECTRIC

SHOCK

CAN KILL

Turn OFF the power switch on the Welding

Power Source before connecting the wire feeder.

Only qualified persons should install, use or

service this machine.

F-2

SYNERGIC 7F & FH

14 PIN

14-SOCKET BOX RECEPTACLE, FRONT VIEW

AND 14-PIN CABLE PLUG, REAR VIEW

A=539

K=530

ELECTRODE

ELECTRODE

J=TRIG.

B=541

I=TRIG.

TO WORK

BOLTED AND TAPED

C=512

N=67

CONNECTION

H=TACH

B=42

L=531

G=TACH

C=2

K=42

D=522

M=520

B=GND

L=82

A=41

E=519

F=TACH

I=41

D=4

G=81

C=2

D=4

N=67

H=82

E=GND

M=81

F=67

14-SOCKET BOX RECEPTACLE,

FRONT VIEW

CONTROL BOX TO WIRE DRIVE CABLE

AND 14-PIN CABLE PLUG,

REAR VIEW

8-PIN BOX RECEPTACLE, FRONT VIEW

14

14

AND 8-SOCKET CABLE PLUG, REAR VIEW

PIN

PIN

PLUG

PLUG

PIN#

LEAD

FUNCTION

PIN#

A

539

MOTOR

A

POWER SOURCE TO WIRE FEEDER CABLE

B

541

MOTOR

B

14

8

N.A. WELDING CABLE MUST BE SIZED FOR CURRENT

C

512

SOLENOID

C

PIN

PIN

AND FUTURE DUTY CYCLE OF APPLICATION.

D

522

SOLENOID

D

PLUG

PLUG

N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO

FUNCTIONS ARE LISTED FOR REFERENCE

E

519

GUN DUAL PROC. SWITCH

E

PIN#

LEAD

FUNCTION

PIN#

CHANGE POLARITY, TURN POWER "OFF",

TACH

ONLY AND EACH MAY OR MAY NOT BE

F

F

B

GND

GROUNDING LEAD

E

REVERSE ELECTRODE AND WORK CABLES AT

PRESENT IN YOUR EQUIPMENT.

G

TACH

G

POWER SOURCE AND SET-UP PROCEDURE

(SEE APPROPRIATE WIRING DIAGRAM)

C

2

TRIGGER CIRCUIT

C

H

TACH

H

ON POWER SOURCE TO PROPER POLARITY.

D

4

TRIGGER CIRCUIT

D

N.C. PINS NOT LISTED ARE NOT CONNECTED

I

GUN TRIGGER

I

I

41

42V AC

A

IN CABLE.

J

GUN TRIGGER

J

K

42

42V AC

B

K

530

GEAR BOX SENSE

K

L

82

+SERIAL COMM LOOP

H

L

531

GEAR BOX SENSE

L

M

81

-SERIAL COMM LOOP

G

M

520

GUN DUAL PROC. SWITCH

M

N

67

ELECTRODE

F

N

67

ELECTRODE

N

M17770-1 A

INPUT CONNECTION DIAGRAM

DIAGRAMS

F-2