Lincoln Electric IM559 manual READI-REEL Adapters

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ACCESSORIES

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READI-REEL ADAPTERS:

K363P - Adapts Lincoln Readi-Reel coils of electrode 30 lb (14 kg) and 22 lb (10 kg) to a 2” (51mm) spindle. Durable molded plastic one piece construction. Designed for easy loading; adapter remains on spindle for quick changeover. (used with K162H)

K438 - Adapts Lincoln Readi-Reel coils of electrode 50-60 lb (22.7-27.2 kg) to a 2” (51mm) spindle. (used with K162H).

GUN AND CABLE ASSEMBLIES:

The following Lincoln gun and cable assemblies are com- patible with both the Synergic 7F and Synergic 7FH Wire Feed units:

K126 - Innershield® gun and cable assemblies are rated at 350 amps, 60% duty cycle. Maximum wire size for Synergic 7F models is 5/64” (2.0 mm). Not recommended for Synergic 7FH models. (Consult sales specifications for appropriate models).

K115 - Innershield gun and cable assemblies are rated at 450 amps, 60% duty cycle. Maximum wire size for Synergic 7F models is 5/64” (2.0 mm). Not recommended for Synergic 7FH models. (Consult sales specifications for appropriate models).

K470 - Magnum 300 GMAW gun and cable assemblies are rated for 300 amps, 60% duty cycle. (Consult sales specifi- cations for appropriate models).

K471 - Magnum 400 GMAW gun and cable assemblies are rated for 400 amps, 60% duty cycle. (Consult sales specifi- cations for appropriate models).

K497 - Magnum 200 GMAW gun and cable assemblies are rated 200 amps, 60% duty cycle. (Consult sales specifica- tions for appropriate models).

K541 - Magnum 400 Short Neck GMAW gun and cable assemblies are rated 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K598 - Magnum 550 GMAW gun and cable assemblies are rated 550 amps, 60% duty cycle. (Consult sales specifica- tions for appropriate models).

K206* - Innershield Linconditioner gun and cable assem- blies are rated 350 amps, 60% duty cycle. Maximum size for Synergic 7F Wire Feed unit is 5/64” (2.0 mm). Not recom- mended for Synergic 7FH Wire Feed unit. (Consult sales specifications for appropriate models).

K289* - Innershield Linconditioner gun and cable assem- blies are rated 500 amps, 60% duty cycle. Maximum size for Synergic 7F Wire Feed unit is 5/64” (2.0 mm). Not recom- mended for Synergic 7FH Wire Feed unit. (Consult sales specifications for appropriate models).

K309* - Innershield Linconditioner gun and cable assem- blies are rated 250 amps, 60% duty cycle. Maximum size for Synergic 7F Wire Feed unit is 5/64” (2.0 mm). Not recom- mended for Synergic 7FH Wire Feed unit. (Consult sales specifications for appropriate models).

The following Lincoln gun and cable assemblies are equipped with a Fast-Mate™ connector. They can be used with Synergic 7F Wire Feed unit by installing a K489-2 Fast-Mate adapter kit.

K684 - Magnum “Super Cool” FM water cooled GMAW gun and cable assemblies are rated 450 amps, 100% duty cycle (CO2). (Consult sales specifi- cations for appropriate models).

K498 - Magnum 200 FM GMAW gun and cable assemblies are rated for 200 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K534 - Magnum 250L FM GMAW gun and cable assemblies are rated for 250 amps, 30% duty cycle. (Consult sales specifications for appropriate models).

K478 - Magnum 300 FM GMAW gun and cable assemblies are rated for 300 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K479 - Magnum 400 FM GMAW gun and cable assemblies are rated for 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K556 * - GMAW process Magnum 400XA X-TRAC- TOR gun and cable assemblies are rated at 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K566 * - GMAW process Magnum 250XA X-TRAC- TOR gun and cable assemblies are rated 250 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

*K179 type vacuum unit not recommended for use with Synergic 7F.

SYNERGIC 7F & FH

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Contents Synergic 7F and Synergic 7FH Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Type K678-2 K679-1 K679-2 Wire Speed Range InstallationModel Standard Features Wire Feed FeaturesGeneral Description Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description Safety Precautions Connecting Wire Feed Unit to Control BoxElectric Shock can kill Mounting the Control Box K678-2Procedure to Install Drive Roll and Guide Tubes Wire Feed Drive Roll and Guide Tube KitsSteel Wire Sizes Roll Aluminum Wire SizesGun and Cable Assemblies with Standard L. E. Connections Gun Cable ConnectionGmaw Guns Innershield GunsGun Cable Connections Wire Feeder to Gun Synergic 7F Water Connections for Water-Cooled GunsGmaw Shielding Gas Cylinder may explode if damagedElectrical Installation Work CableCurrent 60% Duty Cycle Up to 100 ft Length 30mK648, K649 or K642 Input Cable Assembly See Optional Features InstallationElectrical Installation section for instructions Power-Down Save Mode SelectionOperation Operating InstructionsDisplay Control Keys Timer/Crater Select key enables Memory Ammeter Selection Procedure Selector Switch4-step with crater fill Feeding Electrode and Brake Adjustment To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm DiameterTo Mount a 50-60lb 22.7-27.2kg Coil Feeding ElectrodeIdle Roll Pressure Setting Wire Loading of 13-14lb 6kg Innershield CoilsGas Guard Regulator Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Explanation of Prompting Error Messages Accessories Optional FeaturesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Troubleshooting GuideReplace contact tip Trouble shooting informationTions in control cable Welding Ing and gas flow rate is properIng ReplaceNo control of wire feed Ters on wire feeder display do notDefective wire feed motor tach or Control PC board see Procedure forWire feed motor runs and solenoid Power source is defective Wiring harness or Control PCSpeed does not change when Run-in and weld speeds are set Or there may be a problem withMeters on wire feeder display do Not match those on powerProblem with wire feeder harness Remote control kit must be usedTroubleshooting Dure switch Be connected Between procedures a and BDisplay. If not, refer to Problem Faulty local dual procedure switchLocal dual procedure switch Dual procedure switch is used toSwitch between procedures a Faulty communication betweenBreaker at power source is blown Or trippedCircuit breaker Display or Control PC board is BadSee Problem 5 or see Section on Cedure for replacing PC boards Eprom checksum errorOnds. Turn power back on. If EP is X8 on Control PC board is faultyProcedure for Replacing PC Boards Electric Shock can kill Switch RequirementsDIAGRAMSF-1 Control P.C BoardDiagrams Input Connection DiagramPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung