Lincoln Electric IM559 manual Display Control Keys

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B-2

OPERATION

B-2

 

 

 

Display Control Keys

The function select, timer/crater select, arrow keys and rotational encoders all effect the display. Pressing the function select key will cause a function to be displayed. Pressing the timer/crater select key will cause a timer or crater feed speed to be displayed. Whichever is pressed last is the one that will be displayed since they cannot be displayed simultaneously. Only one function or timer indicator light can be on at one time and therefore it always indicates what is being displayed. The arrow keys allow you to adjust the Run-in speed timer or crater speed being dis- played. The encoder knobs allow rotational adjustment of weld wire feed speed and Arc Volts/Trim.

Note: If an indicator light is skipped, that parameter may not be enabled. Refer to section covering that parameter.

Function Select key enables oper- V VOLTS / TRIM ator to choose which function will

be displayed as indicated by the

RUN-IN

appropriate light. Pressing the key causes lights to sequence (top to

WFS

bottom) starting from the current indicated position. If a timer or crater speed is being displayed when the Function Select key is pressed, then the indicator light of the last function selected before the timer/crater key was chosen will come on and become the starting point for the sequencing.

Adjusting either encoder knob automati- cally transfers display (and indicator light) to the function being adjusted (Volts/Trim or Wire Feed Speed).

Top Light - indicates Voltmeter Function has been selected and arc voltage (in volts) will be displayed along with electrode polarity when the trigger has been pressed. When the trigger is not pressed, this will serve as a preset voltage/trim function and the preset voltage/trim will be displayed. The top light “blinks” when arc voltage is being displayed and stays lit when preset voltage/trim is displayed. The last welding voltage displayed before the weld is stopped, will con- tinue to be displayed for 5 seconds

SYNERGIC 7F & FH

after welding to permit operator monitoring. The preset voltage/trim may be adjusted, using the Volts/Trim encoder knob. The syn- ergic preset voltage/trim level may be adjust- ed within the range synergically set by the power source for the process and weld Feed Speed being used. The power source auto- matically determines whether preset volt- age or percent trim will be displayed. Preset voltage is indicated by one digit only to the right of the decimal point, while per- cent trim always displays two digits to the right of the decimal point.

Middle Light - Indicates Run-In Speed Function has been selected and the Run-In speed setting is being displayed in IPM or m/m (see section for English or Metric dis- play).

As shipped these models are setup for minimum rated fixed Run-In speed with dis- play function deactivated. They may be user-selected to activate or deactivate adjustable Run-In display. (See section for selection of Run-In and resetting fixed Run- In speed).

Wire will be fed at the Run-In speed rate until arc current begins to flow. Once arc current flows, wire will be fed at the Weld speed rate. Decreasing Run-In speed below its lower limit (using the down arrow key) causes the display to read “- - -”. This indicates that the Run-In speed will be kept the same as the weld speed setting. You can reset a different Run-In speed simply by pressing the up arrow key.

The Run-In speed will also be the same as the weld speed setting if rapid restrike welding applications are used, where the arc is restruck in a fraction of a second after the previous welding arc was stopped.

Bottom Light - Indicates Weld Feed Speed (WFS) Function has been selected and the weld speed setting is being dis- played in IPM or m/m (see section for English or Metric speed display). The range of Weld Feed Speed is synergically set by the power source for the process being used, and is adjustable using the Wire Feed Speed encoder knob on the front of the Synergic 7F Control.

If selected (see Memory Ammeter Selection section), the bottom light will “blink” while welding, indicating that the dis- play has been selected to display welding amps. The last welding current displayed before the weld is stopped will continue to be displayed for 5 seconds after welding to permit operator monitoring.

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Contents Synergic 7F and Synergic 7FH Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Type K678-2 K679-1 K679-2 Wire Speed Range InstallationModel Recommended Processes and Equipment Standard FeaturesWire Feed Features General DescriptionControl Features Y P a D a N D D I S P L a Y Description Mounting the Control Box K678-2 Safety PrecautionsConnecting Wire Feed Unit to Control Box Electric Shock can killAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollInnershield Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Gmaw GunsCylinder may explode if damaged Gun Cable Connections Wire Feeder to GunSynergic 7F Water Connections for Water-Cooled Guns Gmaw Shielding Gas60% Duty Cycle Up to 100 ft Length 30m Electrical InstallationWork Cable CurrentK648, K649 or K642 Input Cable Assembly See Optional Features InstallationElectrical Installation section for instructions Operating Instructions Power-Down SaveMode Selection OperationDisplay Control Keys Timer/Crater Select key enables Memory Ammeter Selection Procedure Selector Switch4-step with crater fill To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Feeding Electrode and Brake AdjustmentFeeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilIdle Roll Pressure Setting Wire Loading of 13-14lb 6kg Innershield CoilsGas Guard Regulator Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Explanation of Prompting Error Messages Optional Features AccessoriesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Guide TroubleshootingReplace contact tip Trouble shooting informationTions in control cable Replace WeldingIng and gas flow rate is proper IngControl PC board see Procedure for No control of wire feedTers on wire feeder display do not Defective wire feed motor tach orOr there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are setRemote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harnessTroubleshooting Faulty local dual procedure switch Dure switch Be connectedBetween procedures a and B Display. If not, refer to ProblemFaulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures aBad Breaker at power source is blownOr tripped Circuit breaker Display or Control PC board isX8 on Control PC board is faulty See Problem 5 or see Section onCedure for replacing PC boards Eprom checksum error Onds. Turn power back on. If EP isSwitch Requirements Procedure for Replacing PC Boards Electric Shock can killControl P.C Board DIAGRAMSF-1Input Connection Diagram DiagramsPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung