Lincoln Electric IM559 manual See Problem 5 or see Section on, Onds. Turn power back on. If EP is

Page 40

E-11

TROUBLESHOOTING

E-11

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

25.Display shows any of the follow- ing:

 

 

HI

a. Voltmeter function is selected and a. Normal operation. Voltmeter only

 

 

 

 

arc voltage is > 80 VDC.

reads 0-80 VDC.

 

 

 

 

 

 

 

 

---

a. Run-in speed is selected but is

a. Run-in speed is now = weld speed.

 

 

 

 

disabled.

To re enable Run-in speed simply

 

 

 

 

 

press the increase arrow key.

 

 

 

 

 

 

 

 

 

HXX

a. See Problem 5 or see Section on

a. XX indicates time in seconds before

 

 

 

 

Safety Precautions.

unit will automatically reset.

 

 

 

 

 

 

 

 

 

Er

a. EEPROM error.

a. Parameter recalled at power-up was

 

 

 

 

 

out of range. Press any key to reset.

 

 

 

 

 

Check all settings before proceeding

 

 

 

 

 

to weld. If this condition persists then

 

 

 

 

 

ROM assembly X8 on the Control PC

 

 

 

 

 

board is faulty. Replace Control PC

 

 

 

 

 

board. (See procedure for replacing

 

 

 

 

 

PC boards.)

 

 

 

 

 

 

 

 

 

EXX

a. Where XX is a number from 1 to

a. Turn off power to feeder. Wait for 5

 

 

 

 

10. System error.

seconds. Turn power back on. If EXX

 

 

 

 

 

is displayed again then ROM assem-

 

 

 

 

 

bly X8 on the Control board is faulty.

 

 

 

 

 

Replace Control PC board. (See pro-

 

 

 

 

 

cedure for replacing PC boards.)

 

 

 

 

 

 

 

 

 

EP

a. EPROM checksum error.

a. Turn off power to feeder. Wait 5 sec-

 

 

 

 

 

onds. Turn power back on. If EP is

 

 

 

 

 

displayed again then ROM assembly

 

 

 

 

 

X8 on Control PC board is faulty.

 

 

 

 

 

Replace Control PC board. (See pro-

 

 

 

 

 

cedure for replacing PC boards.)

 

 

 

 

 

 

 

 

 

uP

a. Microprocessor RAM error.

a. Turn off power to feeder. Wait 5 sec-

 

 

 

 

 

onds. Turn power back on. If uP is

 

 

 

 

 

displayed again then ROM assembly

 

 

 

 

 

X8 on the Control PC board is faulty.

 

 

 

 

 

Replace Control PC board. (See pro-

 

 

 

 

 

cedure for replacing PC boards.)

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SYNERGIC 7F & FH

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Contents Synergic 7F and Synergic 7FH Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Type K678-2 K679-1 K679-2 Wire Speed Range InstallationModel Standard Features Wire Feed FeaturesGeneral Description Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description Safety Precautions Connecting Wire Feed Unit to Control BoxElectric Shock can kill Mounting the Control Box K678-2Procedure to Install Drive Roll and Guide Tubes Wire Feed Drive Roll and Guide Tube KitsSteel Wire Sizes Roll Aluminum Wire SizesGun and Cable Assemblies with Standard L. E. Connections Gun Cable ConnectionGmaw Guns Innershield GunsGun Cable Connections Wire Feeder to Gun Synergic 7F Water Connections for Water-Cooled GunsGmaw Shielding Gas Cylinder may explode if damagedElectrical Installation Work CableCurrent 60% Duty Cycle Up to 100 ft Length 30mK648, K649 or K642 Input Cable Assembly See Optional Features InstallationElectrical Installation section for instructions Power-Down Save Mode SelectionOperation Operating InstructionsDisplay Control Keys Timer/Crater Select key enables Memory Ammeter Selection Procedure Selector Switch4-step with crater fill Feeding Electrode and Brake Adjustment To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm DiameterTo Mount a 50-60lb 22.7-27.2kg Coil Feeding ElectrodeIdle Roll Pressure Setting Wire Loading of 13-14lb 6kg Innershield CoilsGas Guard Regulator Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Explanation of Prompting Error Messages Accessories Optional FeaturesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Troubleshooting GuideReplace contact tip Trouble shooting informationTions in control cable Welding Ing and gas flow rate is properIng ReplaceNo control of wire feed Ters on wire feeder display do notDefective wire feed motor tach or Control PC board see Procedure forWire feed motor runs and solenoid Power source is defective Wiring harness or Control PCSpeed does not change when Run-in and weld speeds are set Or there may be a problem withMeters on wire feeder display do Not match those on powerProblem with wire feeder harness Remote control kit must be usedTroubleshooting Dure switch Be connected Between procedures a and BDisplay. If not, refer to Problem Faulty local dual procedure switchLocal dual procedure switch Dual procedure switch is used toSwitch between procedures a Faulty communication betweenBreaker at power source is blown Or trippedCircuit breaker Display or Control PC board is BadSee Problem 5 or see Section on Cedure for replacing PC boards Eprom checksum errorOnds. Turn power back on. If EP is X8 on Control PC board is faultyProcedure for Replacing PC Boards Electric Shock can kill Switch RequirementsDIAGRAMSF-1 Control P.C BoardDiagrams Input Connection DiagramPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung
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